Industry Overview
Paper is a commodity of prime importance for mass communication, education, industrial development, and economic growth. Agricultural residues such as bagasse, rice husk, wheat husk, jute sticks, and grasses are increasingly being considered as raw materials for pulp and paper manufacturing. Bagasse can be used to produce packaging and boxes, printing, writing and photocopier paper, tissues, and newsprint through chemical and mechanical pulping processes.
Depithing of bagasse can improve pulp drainage, reduce cooking chemical consumption, foaming, handling and storage costs, dirt count, and can improve tensile properties and black liquor quality. Wheat straw also has significant potential for pulp production, although collection and transportation, small-scale operations, technology limitations, pulp quality, market competition, and environmental impacts remain important considerations.
The kraft paper market is influenced by the expansion of packaging applications and increasing demand for sustainable and recyclable materials. Demand from food and beverage, construction, automotive, pharmaceutical, cosmetics and personal care, aerospace, and electronics industries, together with e-commerce, retail growth, urbanization, and environmental awareness, supports market development. The report states that the kraft paper market is expected to grow at approximately 3.25% during the forecast period of 2021 to 2028.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 40 MT/Day |
| Land & Building (14,130 sq.mt.) | Rs. 14.89 Cr |
| Plant & Machinery | Rs. 42.35 Cr |
| Working Capital for 1 Month | Rs. 4.61 Cr |
| Total Capital Investment | Rs. 63.22 Cr |
| Rate of Return | 31% |
| Break Even Point | 60% |
Content Index
- INTRODUCTION
- MARKET OVERVIEW
- GLOBAL
- KEY MARKET PLAYERS OPERATING IN THE KRAFT PAPER MARKET ARE
- ETHIOPIA
- USES/APPLICATIONS
- OVERALL, THE USES OF PAPER ARE MANIFOLD
- SPECIFICATIONS
- TABLE 1 REQUIREMENTS OF KRAFT PAPER
- TABLE 2 OPTIONAL REQUIREMENTS OF KRAFT PAPER
- EACH PACKAGE AND ROLL SHALL BE MARKED WITH THE FOLLOWING INFORMATION:
- PACKAGE
- ROLL
- MANUFACTURING PROCESS STEPS
- PULPING
- SCREENING OF PULP
- PULP BEATING
- REFINING
- PAPER MAKING AND FINISHING
- FORMING OF WET WEB
- PRESSING WET SHEET
- DRYING SHEET:
- PROCESS FLOW
- ENGINEERING DESIGN CONSIDERATIONS
- PLANT & MACHINERY SPECIFICATIONS (TYPICAL) FOR KRAFT PAPER FROM AGRICULTURE RESIDUE
- POLLUTION CONTROL IN PULP/PAPER INDUSTRIES
- PROCESSES AND CHARACTERISTICS OF LIQUID EFFLUENTS
- CHEMICAL CHARACTERISTIC OF EFFLUENT FROM (KRAFT) PULP AND PAPER MILL
- POLLUTION CONTROL - LIQUID EFFLUENTS
- IN-PLANT MEASURES
- PROCESS CHANGES
- COMPLETE MACHINERY MANUFACTURERS/PLANT SUPPLIERS
- SUPPLIERS OF RAW MATERIALS
- UTILITIES PER MONTH (ESTIMATED)
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- RAW-MATERIAL SUPPLY:
- MARKETS:
- POWER AND FUEL SUPPLY:
- WATER SUPPLY:
- CLIMATE:
- TRANSPORTATION:
- WASTE DISPOSAL:
- LABOR:
- REGULATORY LAWS:
- TAXES:
- SITE CHARACTERISTICS:
- COMMUNITY FACTORS:
- FLOOD AND FIRE CONTROL:
- GENERATION & MANAGEMENT OF WASTES/GREEN BELT
- WASTE WATER (ESTIMATED)
- WASTE (ESTIMATED)
- THE ABOVE DATA IS TO BE VALIDATED DURING EIA/EMP STUDY
- ETP FACILITY IS TO BE INSTALLED BASED ON THE STUDY
- SEWAGE AND WASTE TREATMENT FACILITY
- HEALTH SAFETY AND ENVIRONMENT
- ANTICIPATED ENVIRONMENTAL IMPACTS
- CONSTRUCTION PHASE
- OPERATION PHASE
- MITIGATION MEASURES (PROPOSED)
- HSE REQUIREMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
- PRELIMINARY PLANT LAYOUT
- CONCLUSIONS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS
Frequently Asked Questions
Agricultural residues such as bagasse, rice husk, wheat husk, jute sticks, and grasses can be used as raw materials for pulp and paper production. These materials contain fibrous components that can be processed into pulp after suitable preparation and pulping. The report particularly discusses bagasse and wheat straw as important non-wood fibre resources. Their practical suitability depends on fibre characteristics, availability, collection and transportation arrangements, process technology, pulp quality requirements, and environmental controls.
Pulping is the process of disintegrating bulky fibrous material into individual fibres or small fibre agglomerates for paper production. The report identifies pulping as a key manufacturing step followed by screening, pulp beating, refining, paper making, forming, pressing, and drying. Chemical and mechanical pulping processes may be used depending on the raw material and required pulp characteristics. Fibre length and cellulose content are important considerations when evaluating raw materials for higher-grade paper production.
Bagasse is suitable for kraft paper production because it is an agricultural residue that can be processed into pulp for several paper categories. The report states that bagasse is used for packaging and boxes, printing, writing and photocopier paper, tissues, and newsprint. Depithing can further improve processing performance by supporting better pulp drainage, reducing cooking chemical usage and foaming, and improving pulp and paper characteristics. Effective preparation and appropriate pulping technology are important for achieving consistent results.
A paper mill location should provide reliable access to raw materials, markets, power and fuel, water, transportation, labor, and waste-disposal facilities. The report also identifies climate, regulatory laws, taxes, site characteristics, community factors, and flood and fire control as location considerations. For agricultural-residue-based mills, dependable raw-material collection and transportation are particularly important. Site planning should also consider environmental management requirements, wastewater treatment, sewage treatment, green-belt development, and other health, safety, and environmental provisions.
Pollution control in pulp and paper mills requires appropriate management of liquid effluents, solid waste, wastewater, and other environmental impacts. The report covers in-plant measures, process changes, effluent characteristics, pollution-control measures, sewage and waste treatment, and environmental management. It also states that waste-related data should be validated during the EIA/EMP study and that an ETP facility is to be installed based on the study. The final control strategy should therefore be established through detailed engineering and environmental assessment.
Growing demand for sustainable and recyclable packaging is a major factor supporting the kraft paper market. The report highlights the expansion of packaging applications and demand from food and beverage, building and construction, automotive, pharmaceuticals, cosmetics and personal care, aerospace, and electronics. E-commerce and retail growth, urbanization, environmental awareness, changing consumer preferences, technological developments, and product premiumization are also identified as factors supporting market opportunities. The report projects approximately 3.25% market growth during the forecast period of 2021 to 2028.
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