Detailed Project Report (DPR) on Palm Oil

Detailed Project Report (DPR) on Palm Oil

PALM OIL

[EIRI/EDPR/0614] (J.C.9212)


INTRODUCTION

The  oil  palm  which  originated in  west  Africa  is  also extensively Cultivated in the Congo, South East Asia and  Central and  South  America.  An  old palm now  growing  in  the  Botanic Garden's  at bogor some miles inland from Jakarta pro claim's  it was introduced there in 848 and is the mother plant of the  south East  Asian  plantation Evidently, four tree were sent  from  the Bontonic  Gardens Amsterdam to Javavia Mausitius about this  time for purely ornamental purposes Huge plantation in the Congo  mere later  organised by the first Lord Loverhulme, demonstrating  the feasibility  of  improved oil yield and quality.  In  the  decade 1970-80  the  scientific cultivation of the  oil  palm  advanced. Malaya to the pre-eminent position in this breeding of types most suitable  to a particular environment has long been an  important scientific study in the world vegetable oil Business.

Although  the  oil  from  the  palm  fruit  is  commercially important it is one of the most important lausic oil (along  with coconut oil, which it resembles in several respect). Palmitic and oleiacaid  in  nearly equal proportion account for about  80%  of fatty  acid composition of palm oil; which predominates helps  to decade the physical character of the particular variety in  which they  occur  but  another  factor  of  out  standing  importance, especially in the case of palm oil, is the way in which the fatty acid's are groupped to form the tregly cerides suffice it to  say that  the proportion of trisaturates (6-9%) oleo  dipalmitin  and dioleo  Palmitir  account  for about half  of  the  troglycerides present : linolenic acid is absent from nature fruit. Potentially then palm oil has a composition which is resistant to  atmosphere oxidation.  The  composition  of fatty acid in  oil  from  hybrid varieties  and  it possible nutritional value has also  been  the subject of investigation.


COST ESTIMATION

Plant Capacity            24 MT/Day

Land & Building (5000 sq.mt.)    Rs. 1.41 Cr

Plant & Machinery                    Rs. 1.30 Cr

Working Capital for 2 Months    Rs. 1.19 Cr

Total Capital Investment          Rs. 4.26 Cr

Rate of Return                          17%

Break Even Point                      72%


CONTENTS

INTRODUCTION

PROPERTIES OF PALM OIL

RECOMMENDED STANDARDS FOR PALM OIL

USES AND APPLICATION OF PALM OIL

B.I.S. SPACIFICATION

MARKET SURVEY

DEMAND DRIVERS

SUPPLY SIDE SCENARIO

CAN INDIA FREEZE EDIBLE OIL IMPORTS AT CURRENT LEVELS

EDIBLE OIL DEMAND PROJECTION

EDIBLE OIL DEMAND PROJECTION

LANDED PRICE OF SOYBEAN OIL & CRUDE PALM OIL

IMPORT OF VEGETABLE OILS

CURRENT SCENARIO OF EDIBLE OIL IMPORT BY INDIA

PALM OIL & SOFT OIL RATIO

INDIA-A GROWTH MARKET

PRESENT MANUFACTURES OF PALM OIL

TYPICAL FRUIT AND PRODUCTION COMPOSITION

MANUFACTURING PROCESS

TECHNOLOGY AND PROCESS DESCRIPTION

1. RECEPTION OF RAW MATRIAL:-

2. STERLIZING:-

3. STRIPPING:-

4. DIGESTING:-

5. PRESSING/OIL EXTRACTION:-

6. CLARIFICATION AND STORAGE:-

PROCESS FLOW SHEET FOR PALM OIL

PLANT LAY OUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

SUPPLIERS OF RAW MATERIALS

SOLVENT

HYDROCHLORIC ACID

DRUM

ADDRESS OF PLANT AND MACHINERY SUPPLIER

TANKS

BOILER

STERILIZING EQUIPMENTS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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