Detailed Project Report (DPR) on paper recycling plant

Detailed Project Report (DPR) on paper recycling plant

 PAPER WASTE RECYCLING PLANT (PAPER MILL)
[CODE NO. 2649


The recovery of waste paper is traditional in the paper and  paper  board  manufacturing  industry.   The  importance  of utilisation of waste paper in the paper and board industry should not  be under estimated.  It furnishes about 30 per cent  of  all the fiberous raw materials consumed in the paper and board  mills in the U.S.A. Europe and Japan.

The  establishment  of the local manufacture  of  paper board  in a country after proceeds that of paper pulp.   In  this case,  waste  paper  is  one of the  first  sources  of  fiberous material  to which resources is taken to reduce the  purchase  of the pulp.  Waste paper in fact, a source of prepared fibre  which needs only to be placed in suspention in water in order to obtain a pulp, making possible the formation of sheets of paper or paper board  a  very simple treatment which is within  the  ability  of artisans.

The  utilisation of waste paper supplements of a  great extent  the  overall fibre requirements in  any  conuntry,  every possible  attempt should be made to recover waste paper  for  its being reconverted into paper, specially in those regions where it is  difficult  to  get sufficient and  cheap  raw  materials  for manufacture of paper and paper boards.

It  may  be  reasonably anticipated that  the  rate  of recovery of waste paper will gradually increases to a maximum  of 35  per  cent  specially in those countries which  have  a  lower figure  recovery today.  Measures to increases recovery of  waste paper such as propoganda on the value of waste paper etc.  though the  establishment of waste paper association are very  essential and  timely  section  should be initiated  to  save  the  fibrous material from decay or destruction.

Paper  manufacturing  industry  in  India  has  limited fibrous  raw material resources and will not be able to  give  up its  reliance  on waste paper supply as cheap raw  material.   It will rather increasing its dependence on waste paper  increasing.  There is no doubt that special appeals will also increase salvage of waste paper.


COST ESTIMATION

Plant Capacity                                    12.00 TON/day
Land & Building (5000 Sq.Mtr)        Rs. 1.55 Cr   
Plant & Machinery                              Rs. 1.28 Cr    
W.C. for 1 Month                                 Rs. 49.00 Lacs
Total Capital Investment                   Rs. 3.61 Cr          
Rate of Return                                    71%  
Break Even Point                               38%

1.   INTRODUCTION                                     
2.   USES AND APPLICATIONS                            
3.   B.I.S. SPECIFICATION                             
4.   MARKET SURVEY                                     
5.   PRESENT MANUFACTURERS                           
6.   COLLECTION AND GRADING OF WASTE PAPER           
7.   PROCESS OF MANUFACTURE                           
8.   VERTICAL CIRCULATION DEINKING WITH
     BREABEN BEATER                                   
9.   SUPPLIERS OF RAW MATERIALS                       
10.  SUPPLIERS OF PLANT MACHINERY                     
11.  FOREIGN MANUFACTURERS OF PAPER PACKAGING
     MACHINERY                                        
12.  WASTE PAPER SUPPLIERS                            


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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