Detailed Project Report (DPR) on paper shopping bags

PAPER SHOPPING BAGS
[CODE NO. 3111]  

Paper bags are the oldest types of packaging  material  and are  very  much prevelant in the modern days in  various  fields. Infact,  paper bag is one of  the most common and popular form  of packaging.  The hand made bags of paper have been a commodity  of common   use.   However,  for  the  manufacture  of  bags,   the introduction of machines is of recent origin about the middle  of 19th  century.   Since  then the manufacture of  paper  bags  has become an important industry in itself, paper bag is the cheapest form of packaging.  

Such paper bags have the speciality that they are light weight, free from any contaminants like dust, and  are, as well, free from shifting or 'puffing'
which results in loss of contents.   As  for  the share occupying  these  paper  bags  for general  use  require  minimum possible  space  for  storage  and shipment,   both   before  and  after  filling.    However,   one disadvantage  of  the paper bags is that they  are  not  durable. Though  the  strength  of  the paper bags  can  be  increased by lamination   of  the  base  paper  with  jute,  scrim  or   other reinforcing  materials, this however, increases the cost  of  the bag by making it more expensive.
     
Paper bags are made from a variety of papers both bleached and imbleached.

However for making of the paper bags for general use, kraft paper and initation kraft paper are the most common papers used. Papers most commonly used for commercial and office invelopes include manilla, brown wrapping paper or white  papers. The type of paper used for bags depends upon the requirements of the   product  to be packed.  Kraft paper used for bag  making  is usually of 20 to 40 lbs basis weight.

Paper industry in India is the 15th largest paper industry in the world. It provides employment to nearly 1.5 million people and contributes Rs 25 billion to the government's kitty. The government regards the paper industry as one of the 35 high priority industries of the country Due to tough economic times, most major food stuff manufacturers are becoming particular how they package their products. A casual glance at the isles at the supermarket will tell you that most food is packaged in plastic or paper bags. For decades, plastic bags have competed toe-to-toe with paper bags, from the manufacturing plants to the retail supermarkets. In many countries now especially the United States, shoppers at local super markets and retail chains offer their customers the option to have their products bagged in plastic or paper. While many customer still value plastic because of its durability, water-resistant nature and also
the fact that it is extremely reusable, paper bags are also wildly popular. One of the reasons why paper bags are popular is because of safety. Plastic bags
have been responsible for many deaths especially for small children. This is because children are fond of playing with plastic bags and one of the ways in
which they do this is to place the bags over their heads. In the event that the child is unable to free themselves fast enough, death by suffocation can occur.

This is one major reason why shoppers prefer paper bags to plastic bags.


COST ESTIMATION

Plant  Capacity                             :    24000.00 Nos/day                      
Land & Building (600 Sq.Mtr)    :    Rs. 77.00 Lacs
Plant & Machinery                        :    Rs.  20.00 Lacs
Working Capital for 1 Month      :    Rs.  13.41 Lacs
Total Capital Investment             :    Rs.  1.14  Cr
Rate of Return                               :    43%
Break Even Point                          :    48%


INTRODUCTION    
TYPES OF PAPER BAGS    
SIZE OF PAPER BAGS    
SIZES OF PAPER BAGS (FINISHED)    
USES AND APPLICATIONS    
B.I.S. SPECIFICATION    
PROPERTIES OF PAPER    
SCENARIO OF PAPER SHOPPING BAGS IN INDIA    
MARKET SURVEY    
PRESENT MANUFACTURERS/SUPPLIERS OF PAPER SHOPPING BAGS    
RAW MATERIALS    
TECHNIQUE AND PROCESSES OF PAPER BAG PRODUCTION    
PROCESS OF PAPER BAG MAKING    
PROCESS OF MANUFACTURE    
ROTARY MACHINE FOR MANUFACTURING PAPER CARRY BAGS    
COMPARATIVE STUDY OF PAPER BAGS AND PLASTIC BAGS    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
DETAILS OF THE MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

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