PAPER TUBES MANUFACTURING PLANT
[EIRI/EDPR/3443] J.C.: 1522
INTRODUCTION
Paper tubes are defined as cylindrical containers made from cardboard that vary in thickness and size. These containers are used by a multitude of industries for countless applications because of their versatility and cost-effectiveness. For items that can either be rolled into a cylindrical shape or folded up to fit into a cylindrical container, paper tubes are useful containers for distributing, manufacturing, and shipping. Industries that use paper and cardboard for their applications include food, electronics, and automotive. They can be used in any department from distribution, insulation, parts protection, or storage.
The paper tubes are broadly classified into a spiral type and a flatwise type. The spiral paper tube is formed by spirally winding a thin paper web around the outer circumference of a mandrel to a predetermined thickness. In contrast, the flatwise paper tube is formed by winding a paper web around the outer circumference of a mandrel in a direction perpendicular to the axis of the mandrel.
The flatwise paper tubes are further classified into a multi-layer type with a paper web wound in several layers to a predetermined thickness, and a single-layer type with a paper web wound in a single layer. The single-layer flatwise paper tube has a lapped portion where both side edges of the paper web are lapped and bonded with each other.
The spiral paper tube and the multi-layered flatwise paper tube have a rigidity which allows them to serve as the pipe member of the flavor inhaler. However, since such paper tubes are manufactured with an adhesive applied to the entire surface of the paper web, they contain a large amount of the adhesive which sorbs flavor components, and are therefore unsuitable as the pipe member of the flavor inhaler.
On the other hand, the single-layered flatwise paper tube contains an adhesive only in the lapped portion, and is suitable as the pipe member of the flavor inhaler in terms of sorption of flavor components. However, due to its lower rigidity compared with that of the spiral paper tube or the multi-layered flatwise paper tube, the single-layered flatwise paper tube is not suitable as the pipe member of the flavor inhaler. In this regard, using a thick paper web to manufacture the single-layered flatwise paper tube is likely to increase the rigidity of the flatwise paper tube.
COST ESTIMATION
Plant Capacity 1,05,000 Nos/Day
Land & Building (1000 sq.mt.) Rs. 79.25 Lac
Plant & Machinery Rs. 1.01 Cr
Working Capital for 2 Months Rs. 3.32 Cr
Total Capital Investment Rs. 5.43 Cr
Rate of Return 73%
Break Even Point 33%
CONTENTS
INTRODUCTION
TYPES OF PAPER TUBES
THE TYPES OF PAPER TUBES ARE
ADVANTAGES OF PAPER TUBES
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
MATERIALS
ADHESIVES FOR PAPER TUBE
MAIN STEPS
MAKING PROCEDURES FOR SEAMLESS TOP GRADE PAPER TUBE
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
MANUFACTURING TECHNOLOGY
1. PUNCHING DEVICE
2. BEVELLING DEVICE
3. EMBOSSING DEVICE
4. GLUING DEVICE
5. WINDING DEVICE
6. TOP CURLING DEVICE
7. NOTCHING DEVICE
8. PRINTING DEVICE
9. TOP COLOUR PAINTING DEVICE
10. VELVETTING DEVICES
11. BRUSHING DEVICE
MARKET POSITION
PRODUCT SPECIFICATION PAPER CORE TUBE
THERE ARE 4 TYPES OF PAPER CORES SUCH AS
1. PAPER CORE STD CORE
2. PAPER CORE CORE WG
3. PAPER CORE CORE SPC
4. PAPER CORE PRIME CORE
PAPER TUBE
1. FDY PAPER TUBE
2. PAPER TUBE POY
3. PAPER TUBE DTY (DRAWN YARN TEXTURE)
EXPORT DATA OF PAPER TUBE
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF PAPER TUBE
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
PLANT LAYOUT
MANUAFCTURERS/SUPPLIERS OF PAPER TUBE
SUPPLIERS OF RAW MATERIALS
KRAFT PAPER
PAPER ADHESSIVE GLUE
SUPPLIERS OF PLANT AND MACHINERIES FOR PAPER TUBE PLANT
PAPER TUBE TESTING EQUIPMENTS
POWER TRANSFORMER
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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