Detailed Project Report (DPR) on particle board from bagasse and rice husk

PARTICLE BOARD FROM BAGASSE AND RICE HUSK

It needs to be well noted that Particleboard also known as the chipboard is a product manufactured from wooden as well as non-wooden materials, from bagasse as well as rice husk. The so called ‘particleboard’ is made by mixing of the binder as well as the raw materials together and forming a kind of mixture that is in the form of a panel or a sheet. This binder is known to be mist-sprayed through the assistance of fine nozzles. 

The particle board is usually used in furniture as well as construction panels and is known to have a steadily growing market. The particleboard is known to be more uniform, dense as well as cheap as compared to conventional plywood or wood and has the best of mechanical characteristics. The applications of this particleboard is immensely large such as usage in furniture, packing and building. 

As mentioned before, these are various non-wood materials that are used in production of particleboard such as bagasse, rice husk, tea leaves, bamboo, reed, sunflower stalks, and others. The demand for particleboard is actually rising steadily at a worldwide level. Various procedures and demands such as increased wood demand, deforestation, forest degradation, shortage of raw materials – and others aspects have led to increased interest in the wood based panels. 

There are various materials used for particleboard such as sisal, rice husk, bagasse, waste carpet, flame retardant materials, and others. It needs to be well noted that bagasse is nothing but a kind of fibrous matter that remains after sugarcane is well crushed and milled for extracting the juice of sugarcane. It is a kind of residue that is left after the juice extraction process is completed from the stalks and is a kind of by-product of juice of sugarcane. The bagasse chemical content is much reported as waxes, ash, hemicelluloses, lignin, and others. The fresh bagasse for production of particleboard is stored for different productions in different conditions. 

Bagasse and rice husk is known to be stored in different conditions for different productions. Most environment exposure is needed for production of electricity. The bagasse and rice husk are actually known to be renewable sources of power and are used in many fields. The primary use of bagasse is a kind of fuel source that is burned for the production of heat energy. As bagasse has rich cellulose content, ethanol is directly produced from it. Also, bagasse is known to be used typically as a substitute for wooden materials for making pulp, forage as well as paper board. Thus, it is well understood that the ‘particleboard’ manufactured from rice husk and bagasse are simply renewable forms and have a huge demand in the market. It is much researched as to how different properties of particleboard are much used through the use of rice husk, sisal, bagasse and waste carpet. All these aspects of particleboard are to be well noted so that it could be put to the best use possible as described. 

Cost Estimation

Plant Capacity                                        4 Ton/Day
Land & Building (Area 3500 sq.mt.)  Rs. 3.05 Cr.
Plant & Machinery                                  Rs. 68 Lacs        
W.C. for 3 Months                                   Rs. 1.77 Cr.          
Total Capital Investment                       Rs. 5.82 Cr.             
Rate of Return                                         107%  
Break Even Point                                     32%

•    EIRI can modify the Capacity of the Project and Total Capital Investment as per your requirement.
•    Note: The project investment cost and capacity are subject to change without any notice. Future projects may have different values of project cost and capacity.
 

MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

• Introduction
• Uses and Applications
• Properties
• Market Survey with future aspects
• Present Manufacturers
• Detailed Process of Manufacture
• Formulations
• B.I.S. Specifications
• Process Flow Sheet Diagram, Plant Layout,
• Cost Economics with Profitability Analysis
• Capacity
• Land & Building Requirements with Rates
• List & Details of Plant and Machinery with their Costs
• Raw Materials Details/List and Costs
• Power & Water Requirements
• Labour/Staff Requirements
• Utilities and Overheads
• Total Capital Investment
• Turnover
• Cost of Production
• Break Even Point
• Profitability
• Land Man Ratio
• Suppliers of Plant & Machineries and Raw Materials
• Cash Flow Statement
• Repayment Schedule
• Interest Chart
• Depreciation Chart
• Projected Balance Sheet for 5 Years etc

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