PCB FABRICATION
FABRICATION SINGLE SIDED, DOUBLE SIDED,
MULTI LAYER BOARDS (UPTO 16 LAYERS) AND FLEX PCBS (PRINTED CIRCUIT BOARDS)
[CODE NO. 3178]
A PCB is a printed circuit board is used in electronics to build electronic devices. A PCB serves two purposes in the construction of an electronic device; it is a place to mount the components and it provides the means of electrical connection between the components.
PCBs are categorized in several ways according to
• Layer count
• Substrate
• Additive or subtractive technology
• Rigidity or flexibility.
According to layer count, the PCBs are classified into three main categories:
• Multilayer PCB
• Double-sided PCB
• Single-sided PCB.
PCBs are also categorized by substrates or base materials into three classes:
• Rigid PCB
• Flexible
• Rigid–flex.
Rigid PCBs are the most common type of PCBs especially when used to interconnect components. Flexible circuits are manufactured on polyimide and polyester substrates that remain flexible at finished thickness.
They allow 3D movements. Rigid–flex boards are assembly of rigid and flexible boards laminated together during the manufacturing process.
COST ESTIMATION
Plant Capacity : 130.00 SQ.MTR/day
land & Building (2500 Sq.mtr) : Rs. 3.74 Cr
Plant & Machinery : Rs. 2.73 Cr
Working Capital for 2 Months : Rs. 1.37 Cr
Total Capital Investment : Rs. 8.47 Cr
Rate of Return : 45%
Break Even Point : 40%
INTRODUCTION
SINGLE-SIDED BOARDS
DOUBLE-SIDED BOARDS
MULTI-LAYER PCBS
ADVANTAGES OF MULTI-LAYER PCBS INCLUDE:
USES AND APPLICATION
THE CLASSIFICATION OF FLEXIBLE PRINTED CIRCUIT
THE ADVANTAGES OF FLEX PCB
DISADVANTAGES
APPLICATION AND USES
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR RIGID SINGLE SIDED PCB
MANUFACTURING PROCESS OF RIGID SINGLE SIDED PCB
PROCESS
MANUFACTURING PROCESS OF RIGID DOUBLE SIDED PCB
PRE-TREATMENT OF SURFACES (COPPER AND HOLE WALL)
THE BENEFITS OF DRY FILM ARE:
SOLDER MASK PREPARATION
THREE BASIC TYPES OF MASKS ARE COMMONLY APPLIED:
MANUFACTURING PROCESS OF RIGID MULTILAYER PCB
RIGID-FLEX PCB MANUFACTURING – FPCB
MANUFACTURING PROCESS OF FLEXIBLE SINGLE SIDED PCB
PROCESS
MANUFACTURING PROCESS OF FLEXIBLE DOUBLE SIDED PCB
MAIN STEPS ARE GIVEN BELOW
MANUFACTURING PROCESS OF FLEXIBLE MULTI LAYER PCB
QUALITY CONTROL FOR PCB
PCB INSPECTION IN A MANUFACTURING PROCESS
INSPECTION OF PRINTED CIRCUIT BOARDS (PCB)
COMMONLY USED INSTRUMENTS FOR INSPECTION OF PCBS ARE:
SOME OF THE DEFECTS IN THE BASE MATERIALS ARE:
DIMENSIONAL REQUIREMENTS
MATERIALS REQUIREMENT
MARKET SURVEY
HOW WILL THE INDIAN PCB INDUSTRY GROW?
SIGNS OF GROWTH
GROWTH DRIVERS
THE DEMAND-SUPPLY GAP
OBSTACLES IN THE PATH OF GROWTH
OTHER CHALLENGES INCLUDE
GROWING INORGANICALLY
ADVANTAGES IN INDIA
LOOKING AHEAD
METHODOLOGY
MAJOR CONTRIBUTORS
PCB EXPORT DATA IN INDIA
PCB IMPORT DATA IN INDIA
PLANT LAYOUT
SUPPLIERS OF (PRINTED CIRCUIT BOARDS) PCB
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF AUTOMATED PLOTTER
SUPPLIERS OF EXPOSURE SYSTEM
SUPPLIERS OF ETCHING CENTRE
SUPPLIERS OF CNC PCB DRILLING MACHINE
SUPPLIERS OF PCB CUTTING MACHINE
SUPPLIERS OF PCB CLEANING MACHINE
UV PCB CURRING MACHINE AND SCREEN PRINTING MACHINE
SUPPLIERS OF DRY FILM LAMINATING MACHINE
SUPPLIERSOF COPPER PLATING MACHINE
SUPPLIERS OF PLATING THICKNESS GAUGE
SUPPLIERS OF PCB TESTING EQUIPMENT
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
PLATEFARM WEIGHING MACHINE
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER CLAD GLASS EPOXY SHEET
SUPPLIERS OF COPPER FOIL
SUPPLIERS OF FIBRE GLASS EPOXY SHEET
SUPPLIERS OF SILK SCREEN
SUPPLIERS OF ETCHING CHEMICALS AND CLEANINGPCB CHEMICALS
SUPPLIERS OF PRINTING INK
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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