PEANUT PRODUCTS PLANT (PEANUT OIL, PEANUT DEOILED CAKE AND PEANUT BUTTER)
[EIRI/EDPR/4398] J.C.: 2596XL
Rising awareness among consumers about the deteriorative effects of unhealthy, chemical-based products on the health is pushing them to opt for natural and organic products. Peanut oil is considered to be one of the healthiest cooking oils, as it is free from trans-fats and contains high levels of vitamin E and unsaturated 'good fats', which help control cholesterol and enhance heart health. This is one of the major reasons for health-conscious consumers to prefer peanut oil over other plant-based oils. Increasing concerns for the environment is also a factor contributing to increased preference for premium organic products such as peanut oil.
The peanut is a species in the family Fabaceae (commonly known as the bean, pea or legume family). Peanut Oil, also known as, Groundnut oil or arachis oil is a mild tasting vegetable oil derived from peanuts. Groundnut oil is a kind of light yellow transparent edible oil with clear color and lecture, pleasant fragrance and good taste, is relatively easy to digest.
Peanut oil contains more than 80% unsaturated fatty acids (including 41.2%oleic acid and 37.6%linoleic acid). It also contains 19.9% of palmitic acid, stearic acid, arachidic acid and other unsaturated fatty acids. The fatty acid composition of peanut oil is relatively good, therefore it is easy for human bodies to digest and absorb.
The peanut is an annual herbaceous plant growing 30 to 50 cm (1.0 to 1.6 ft.) tall. The leaves are opposite, pinnate with flour leaflets (two opposite pairs; no terminal leaflet) each leaflet is 1 to 7 cm (% to 2% in) long and 1to 3 cm (% to 1 inch) across. Peanuts have high oil content (45% - 52%) compared too many other oil seed crops.
Peanut plants continue to produce flowers when pods are developing; therefore even when they are ready for harvest, some pods are immature. In order to maximize yield, the timing of harvest is important. If it is too early, too many pods will be unripe; if too late, the pods will snap off at the stalk, and will remain in the soil. For harvesting, the entire plant, including most of the roots, is removed from the soil. The pods are covered with a network of raised veins and are constricted between seeds.
COST ESTIMATION
Plant Capacity 91 MT/Day
Land & Building (5250 sq.mt.) Rs. 4.97 Cr
Plant & Machinery Rs. 5.18 Cr
Working Capital for 0.25 Month Rs. 4.48 Cr
Total Capital Investment Rs. 14.97 Cr
Rate of Return 70%
Break Even Point 38%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
HEALTH BENEFITS OF PEANUTS
HEART HEALTH
WEIGHT LOSS
LONGER LIFE SPAN
LOWER DIABETES RISK
CANCER PREVENTION
NUTRITION
A ¼ CUP SERVING OF RAW PEANUTS CONTAINS:
MARKET OVERVIEW
PEANUT OIL
INCREASING AWARENESS OF PEANUT OIL BENEFITS IN SKINCARE PRODUCTS
ASIA-PACIFIC HOLDS THE LARGEST MARKET SHARE
COMPETITIVE LANDSCAPE
MAJOR PLAYERS
PEANUT DEOILED CAKE
OIL CAKE MARKET: TRENDS & DEMANDS
OIL CAKE MARKET: KEY SEGMENTS
OIL CAKE MARKET: REGIONAL OUTLOOK
PEANUT BUTTER
GLOBAL PEANUT BUTTER MARKET SCOPE
PRODUCT TYPE
OTHERS
SOME OF THE MAJOR PLAYERS OPERATING IN THE PEANUT BUTTER MARKET ARE:
PROPERTIES/SPECIFICATIONS (TYPICAL)
PEANUT OIL
BIS SPECIFICATIONS
FSSAI SPECIFICATIONS
PEANUT DEOILED CAKE
BIS SPECIFICATIONS
FSSAI SPECIFICATIONS
PEANUT BUTTER
BIS SPECIFICATIONS:
FSSAI SPECIFICATIONS
FORMULATION
RAW MATERIALS
THE FOLLOWING RAW MATERIALS ARE REQUIRED FOR THE PRODUCTS
ALL THE RAW MATERIALS ARE AVAILABLE IN OPEN MARKET IN PAN INDIA
MANUFACTURING PROCESS STEPS
PEANUT OIL/PEANUT DEOILED CAKE
PROCESS FLOW
PEANUT BUTTER
PROCESS FLOW:
ENGINEERING DESIGN CONSIDERATIONS
SEWAGE AND WASTE WATER EFFLUENT
STP FLOW DIAGRAM (TYPICAL)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WATER (ESTIMATED)
WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
PLANT/MACHINERY (BROADLY)
PLANT & MACHINERY
VIBRATORY PRE-CLEANER MACHINE
DECORTICATOR MACHINE
PEANUT OIL EXPELLER
OIL FILTER PRESS
BOTTLE FILLING MACHINE
ROASTING MACHINE
GRANULATOR
GRINDER
PEANUT BUTTER MIXER
FILLING MACHINE
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
VIBRATORY PRE- CLEANER MACHINE/DECORTICATOR MACHINE
OIL EXPELLER
FILTER PRESS
OIL FILLING MACHINE
TANK
SCREW CONVEYOR
PUMPS
ROASTER
GRANULATOR
GRINDER
FILLING MACHINE
BOILER
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS
STORAGE TANKS
D.G. SETS
POWER TRANSFORMERS
WTP PLANTS
ELECTRICAL MEASURING INSTRUMENTS
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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