Detailed Project Report (DPR) on PET Preform and Pet Jars (20 Ltrs Capacity)

Detailed Project Report (DPR) on PET Preform and Pet Jars (20 Ltrs Capacity)

PET PREFORM AND PET JARS (20 LTRS CAPACITY)

[EIRI/EDPR/1464] J.C.244


INTRODUCTION

Polyethylene Terephthalate (PET) is linear thermoplastic, long-chain molecule consists of repeating units, white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation.  Plastic PET is very important  raw  material used in man-made fibers. PET is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications.

Polyethylene terephthalate (PET) is used to make beverage, food and other liquid containers, synthetic fibers, as well as for some other thermoforming applications.  Depending  on  its processing and thermal history, it may exist both as an amorphous (transparent)  and  as  a  semi-crystalline  (opaque  and  white) material. It can be synthesized by a transesterification reaction between ethylene glycol and dimethyl terephthalate.

Plastic PET is supplied by the resin manufacturers in the form of small  pellets, each about 0.05  grams.  Its  strength, temperature  tolerance  and  wear-resistance  made  it  an  ideal replacement  for  or  addition to natural fibers  such  as  silk, cotton and wool.

PET containers are plastic containers made from polyethylene terephthalate and are used in a wide range of applications. This plastic material is manufactured from various by-products of the oil and gas industries, especially ethylene glycol and terephthalic acid.


COST ESTIMATION

Plant Capacity                                            2.00 MT/Day
Land & Building (2000 Sq.Mtr)                  Rs. 1.1. Cr
Plant & Machinery                                       Rs. 1.50 Cr         
W.C. for 1 Month                                         Rs. 63.51 Lacs           
Total Capital Investment                             Rs. 3.23 Cr              
Rate of Return                                             35%   
Break Even Point                                        55%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

RAW MATERIALS

ADVANTAGE OF PET

EFFECT OF ACETALDEHYDE IN PET BOTTLE/JAR MANUFACTURE

PROPERTIES

CHARACTERISTIC PROPERTIES OF PETP AND PBTP

I.S.O. CERTIFICATION

MARKET SURVEY OF PET BOTTLES AND JARS

PET IN FOOD PACKAGING STATUS & PROSPECTS FOR INDIA

PRESENT MANUFACTURERS/SUPPLIERS/ EXPORTERS

OF PET PREFORM

PET BG-781 (BOTTLE GRADE)

STRETCH BLOW MOLDING

STRETCH BLOW MOULDING MACHINES

SIDEL SBO6 SERIES2 REHEAT STRETCH

MANUFACTURING PROCESS OF PET PREFORM AND PET JAR

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PET PREFORM

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PET JAR

MANUFACTURING PROCESS OF PET BOTTLES

ONE STAGE PET BOTTLE MACHINE ASB - 70DPH

QUICK DETAILS

PACKAGING & DELIVERY

SPECIFICATIONS

TWO STAGE STRETCH BLOW MOULDING PROCESS

DETAILS OF PLANT & MACHINERIES

DETAILS OF PET PREFORM AND MOULDS

MANUFACTURERS/EXPORTERS OF PET BOTTLES/JARS

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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