PET PREFORM MANUFACTURING FROM PET RESIN
[EIRI/EDPR/0574] J.C. 9171
INTRODUCTION
Polyethylene Terephthalate (PET) is linear thermoplastic, long-chain molecule consists of repeating units, white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation. Plastic PET is very important raw material used in man-made fibers. PET is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications.
Polyethylene terephthalate (PET) is used to make beverage, food and other liquid containers, synthetic fibers, as well as for some other thermoforming applications. Depending on its processing and thermal history, it may exist both as an amorphous (transparent) and as a semi-crystalline (opaque and white) material. It can be synthesized by a transesterification reaction between ethylene glycol and dimethyl terephthalate.
Plastic PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 grams. Its strength, temperature tolerance and wear-resistance made it an ideal replacement for or addition to natural fibers such as silk, cotton and wool.
PET containers are plastic containers made from polyethylene terephthalate and are used in a wide range of applications. This plastic material is manufactured from various by-products of the oil and gas industries, especially ethylene glycol and terephthalic acid.
Another advantage of the PET Plastic material lies in its physical properties that allow for great freedom in design.
COST ESTIMATION
Plant Capacity 20000 Nos/Day
Land & Building (500 Sq.Mtr) Rs. 26.25 Lacs
Plant & Machinery Rs. 55.25 Lacs
W.C. for 1 Month Rs. 27.62 Lacs
Total Capital Investment Rs. 1.22 Cr
Rate of Return 39%
Break Even Point 57%
CONTENTS
INTRODUCTION
USES AND APPLICATION
PROPERTIES
MARKET OF PET PREFORMS
PET IN FOOD PACKAGING STATUS & PROSPECTS FOR INDIA
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF PET PREFORMS
MANUFACTURING PROCESS
MARUFACTURING PROCESES OF PET PREFORM
PROCESS FLOW SHEET
PET PREFORM AND BOTTLE BLOWING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)
PLANT/MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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