Industry Overview
PET bottles have become a major form of beverage packaging worldwide, creating a strong need for efficient and sustainable recycling systems. PET is a valuable recyclable material that can be recovered from used bottles and processed for reuse in new packaging applications. Sustainable PET production and recycling therefore focus on efficient resource utilization, economical material consumption, and cost-effective processing.
The bottle-to-bottle recycling concept provides an integrated approach for recovering used PET bottles and converting them into recycled PET (rPET) suitable for further applications. The process generally involves collection and cleaning of used PET bottles, followed by treatment and processing of the recovered material into products such as flakes, pellets, or preforms. Appropriate processing can help the recycled material meet stringent quality requirements for applications in the food and beverage sector. The report also covers PET properties, applications, recycling processes, market developments, post-consumer PET waste sorting and processing, plant layout, plant location considerations, machinery and raw material suppliers, and related project economics.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 1.5 Ton/Day |
| Land & Building (1000 sq.mt.) | Rs. 30 Lac |
| Plant & Machinery | Rs. 33 Lac |
| Working Capital for 1 Month | Rs. 16 Lac |
| Total Capital Investment | Rs. 83 Lac |
| Rate of Return | 40% |
| Break Even Point | 60% |
Content Index
- INTRODUCTION
- HISTORY OF PET
- PROPERTIES & CHARACTERISTICS
- USES AND APPLICATION OF PET
- RECYCLING OF PET BOTTLES
- MARKET SURVEY
- US RECYCLED PLASTIC DEMAND, 2006-16
- INDIA’S PET RECYCLING MARKET TO OUTGROW BY 2019
- OVERVIEW OF PLASTIC RECYCLING
- MANUFACTURERS/SUPPLIERS OF PET GRANULES
- ADVANCEMENT AND PRACTICES IN PET RECYCLING
- POST CONSUMER PET WASTE SORTING PROCESSING FOR SALE
- FURTHER TREATMENT
- PROCESS OF PET RECYCLING UNIT
- SEQUENCES OF OPERATION INVOLVED IN PET RECYCLING UNIT
- MANUFACTURING PROCESS IN DETAILS
- PROCESS FLOW DIAGRAM
- LOWERING THE COST OF PET RECYCLING THROUGH BETTER LABEL TECHNOLOGY
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- ADDRESSES OF CONSULTANT
- SUPPLIERS OF PLANT AND MACINERIES
- SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
- SUPPLIERS OF RAW MATERIAL
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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