POLYTHENE ROLLED SHEET
[EIRI/EDPR/1661] J.C.470
INTRODUCTION
Over 60 million tons of poly (ethane), often known as polyethylene and polythene, is manufactured each year making it the world's most important plastic. Its uses include film, packaging and containers, from bottles to buckets.
Polyethylene is a thermosetting white solid high temperature resistance excellent resistance to chemical and to creep, high impact and tensile strength.
The density of polyethylene is effected by the shape and spacing of the molecular chain, low density material, have highly branched and widely spaced chain, whereas high density materials have comparatively straight and closely aligned chain. Polyer of the latter type are called linear.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (1000 sq.mt.) Rs. 1.44 Cr
Plant & Machinery Rs. 42.00 Lac
Working Capital for 1 Month Rs. 1.19 Cr
Total Capital Investment Rs. 3.13 Cr
Rate of Return 50%
Break Even Point 38%
CONTENTS
INTRODUCTION
PROPERTIES OF POLYETHYLENE
USES AND APPLICATION OF POLYETHYLENE
MARKET SURVEY
GLOBAL MARKET POSITION OF POLYTHENE INDUSTRY
ANNUAL PRODUCTION OF POLYTHENE
PRESENT MANUFACTURERS OF POLYTHENE ROLLED SHEET
SPECIFICATION FOR EXTRUDED POLYETHYLENE SHEET (PE) SHEET
MANUFACTURING PROCESS OF POLYTHENE ROLLED SHEET
CHILL ROLL STACK
TROUBLE SHOOTING IN FILM AND SHEET EXTRUSION
PROCESS FLOW DIAGRAM
COMPOUNDING FORMULATION OF POLYTHENE SHEET
OPTIMIZING THE FILM EXTRUSION PROCESS
SCREW DESIGN AND DIES FOR SHEET EXTRUSION
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT & MACHINERIES
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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