Detailed Project Report (DPR) on polyvinyl acetate emulsion pva (for paints products)

Detailed Project Report (DPR) on polyvinyl acetate emulsion pva (for paints products)

POLYVINYL ACETATE EMULSION
(PVA- FOR PAINTS PRODUCTION)

(CODE NO. 2035)


1.   An  emulsion  is  a very fine dispersion of  one  liquid  in   another with which it is immiscible.

2.   An emulsion is a system containing two liquid phases, one of which is dispersed as globules in the other.

3.   Emulsions  are  mechanical  mixtures  of  liquids  that  are  immiscible  under  ordinary  conditions, and  which  may  be  separated  into  layers on standing, heating,  freezing,  by  agitation or the addition of other chemicals.

4.   An  emulsion  is  a two-phase liquid  system  consisting  of  fairly  coarse  dispersions of one liquid  in  another  with  which it is it is not miscible.

5.   Emulsions  are intimate mixtures of two immiscible  liquids, one of them being dispersed in the other in the form of fine droplets.

     Polyvinyl   acetate  has been available  commercially.  

     The   monomer  also  copolymerizes  with   vinyl   chloride, vinylidene  chloride,  alkyl moleates and fumarates.   There  are also many other commanonomers too numerous to name. A relatively new development has been in the copolymerization of vinyl acetate with ethylene.  These are either emulsions or solid polymers.

COST ESTIMATION

Plant Capacity                                                6000.00 LTRS/day
Land & Building (1500 Sq.mtr)                   Rs. 1.83  Cr
Plant & Machinery                                          Rs.  55.00 Lacs
W.C. for 2 Months                                           Rs.  1.95  Cr
Total Capital Investment                               Rs. 4.42  Cr
Rate of Return                                                34%
Break Even Point                                            44%


INTRODUCTION                                            
CHARACTERISTICS OF POLYVINYL ACETATE, EMULSION                
PROPERTIES OF VAM                                        
USES AND APPLICATIONS                                    
SAFETY ASSESSMENT OF VINYL ACETATE                        
OVERVIEW OF POLYVINYL ACETATE AND EMULSION                    
GLOBAL MARKET POSITION OF PAINT INDUSTRY                    
MARKET SCENARIO OF PAINT INDUSTRY IN INDIA                    
PRESENT MANUFACTURERS/SUPPLIERS OF PVA EMULSION FOR PAINT    
MANUFACTURING PROCESS OF POLYVINYL ACETATE
EMULSION FOR PAINT PRODUCTION                            
PROCESS FLOW DIAGRAM                                    
FORMULATION OF POLY VINYL ACETATE EMULSION
 (FOR PAINT PRODUCTION)                                    
RAW MATERIAL CALCULATIONS                                
POLY VINYL ACETATE EMULSION FOR TEXTILE                    
OTHER FORMULATION OF PVA EMULSION                        
PROCESS FLOW SHEET                                    
PROCESSING DETAILS OF PVA EMULSION                        
EMULSIFIER EFFICIENCY                                    
EMULSIFICATION EQUIPMENT                                
TECHNICAL DATA SHEET FOR PVA EMULSION                        
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
PROJECT IMPLEMENTATION SCHEDULES                        
PLANT LAYOUT                                            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINEIRES                        
SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)                    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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