Detailed Project Report (DPR) on Potato Powder and Potato Milk (Capacity: 2.5 MT per day)

Detailed Project Report (DPR) on Potato Powder and Potato Milk (Capacity: 2.5 MT per day)

POTATO POWDER AND POTATO MILK

[EIRI/EDPR/4540] J.C.: 2757XL 


INTRODUCTION

The potato is a starchy, tuberous crop from the perennial Solanum tuberosum of the Solanaceae family (also known as the nightshades). The word potato may refer to the plant itself as well as the edible tuber. In the region of the Andes, there are some other closely related cultivated potato species. Potatoes were first introduced outside the Andes region four centuries ago, and have become an integral part of much of the world's cuisine. It is the world's fourth-largest food crop, following rice, wheat, and maize. Long-term storage of potatoes requires specialized care in cold warehouses. 

Wild potato species occur throughout the Americas, from the United States to Uruguay. The potato was originally believed to have been domesticated independently in multiple locations, but later genetic testing of the wide variety of cultivars and wild species proved a single origin for potatoes in the area of present-day southern Peru (from a species in the Solanum brevicaule complex), where they were domesticated 7,000–10,000 years ago. Following centuries of selective breeding, there are now over a thousand different types of potatoes. Of these subspecies, a variety that at one point grew in the Chiloé Archipelago (the potato's south-central Chilean sub-center of origin) left its germplasm on over 99% of the cultivated potatoes worldwide. 


COST ESTIMATION

Plant Capacity           2.5 MT/Day  

Land & Building (3000 sq.mt.) Rs. 1.87 Cr    

Plant & Machinery                   Rs. 15.00 Cr 

Working Capital for 1 Month    Rs. 35 Lac 

Total Capital Investment          Rs. 19.23 Cr 

Rate of Return                          25%

Break Even Point                     59%


CONTENTS

INTRODUCTION

NUTRITION

POSSIBLE LIMITATIONS OF THE PRODUCT INCLUDE:

IT’S APPARENTLY TASTY

PROPERTIES

OTHER MINERAL ELEMENT PRESENT IN POTATO (MG/100 GM OF FRESH PRODUCT) IS AS FOLLOW:

POTATO POWDER OBTAINED FROM POTATO HAS THE FOLLOWING COMPOSITION

USES ANS APPLICATION OF POTATO MILK

USE CASES OF POTATO MILK

BEVERAGES

COLD DESSERTS WITH POTATO MILK

COOKING AND BAKING WITH POTATO MILK

OTHER USES:

PROTEIN IN POTATO MILK

CARBOHYDRATES IN POTATO MILK

THE FIBRE IN POTATO MILK

MINERALS IN POTATO MILK

HEALTH BENEFIT OF POTATO MILK

1. RICH IN VITAL VITAMINS AND MINERALS:

2. GOOD FOR PEOPLE WITH ALLERGIES:

3. HELPFUL FOR CHILDREN WITH AUTISM:

4. GOOD FOR THE HEART:

5. OTHER HEALTH ADVANTAGES:

USES AND APPLICATIONS OF POTATO POWDER

SPECIFICATION AND TESTING FOR DEHYDRATED POTATOES

1. SCOPE

2. TERMINOLOGY

3. TYPES

4. REQUIREMENTS

5. PACKING AND MARKING

6. SAMPLING

7. TESTS

DETERMINATION OF REHYDRATION RATIO

A-L. PROCEDURE

A-2. CALCULATION

MARKET OVERVIEW OF POTATO POWDER

POTATO FLAKES/ POWDER

INDIAN PRODUCTION OF POTATO

OVERVIEW OF POTATO MILK

POTATO MILK IS ALTERNATIVE PROTEIN TRENDS

THE ALTERNATIVE DAIRY SECTOR IS DRIVEN BY FREQUENT CHANGE

POTATOES HAVE A REALLY LOW IMPACT ON THE ENVIRONMENT

RECENT STARTUP DUG HAS CREATED THE WORLD FIRST POTATO MILK

THE ALTERNATIVE DAIRY SECTOR IS DRIVEN BY FREQUENT CHANGE

POTATOES HAVE A REALLY LOW IMPACT ON THE ENVIRONMENT

LARGEST POTATO PRODUCING STATES

JHARKHAND

HARYANA

KARNATAKA

ASSAM

PUNJAB

MADHYA PRADESH

GUJARAT

BIHAR

WEST BENGAL

UTTAR PRADESH

PRESENT MANUFACTURERS OF POTATO POWDER

MANUFACTURING PROCESS OF POTATO POWDER

WASHING & GRADING

PEELING

COOKING

PULPING AND DRYING TO GET FLAKES

SLICING, PRECOOKING, COOLING & GRINDING OF FLAKES INTO POWDER

PACKAGING

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF POTATO POWDER (CFTRI PROCESS)

PROCESS FLOW DIAGRAM

PRODUCTION OF POTATO POWDER/GRANULES

METHOD

PRODUCTION OF MESHED POTATO POWDER

MODIFIED POTATO FLAKES OR MODIFIED POTATO GRANULES

MANUFACTURERS/SUPPLIERS OF POTATO POWDER/GRANULES

SWOT ANALYSIS OF POTATO POWDER

IN-PLANT TREATMENT

TABLE: TREATMENT UNITS, UNIT OPERATION, UNIT PROCESSES, AND SYSTEMS FOR POTATO PROCESSING WASTEWATER

FIGURE: GENERAL TREATMENT SCHEME FOR POTATO PROCESSING EFFLUENT

PRETREATMENT (SCREENING)

PRIMARY TREATMENT

SEDIMENTATION:

FIGURE: RECTANGULAR PRIMARY CLARIFIER

FIGURE: CIRCULAR PRIMARY CLARIFIER

FIGURE: SCHEMATIC REPRESENTATION OF PRIMARY TREATMENT FOR POTATO WASTES

FLOTATION:

EQUALIZATION

FIGURE: SCHEMATIC DIAGRAM OF FLOTATION SYSTEM

NEUTRALIZATION

SECONDARY TREATMENT

MATERIAL SAFETY DATA SHEET OF DEHYDRATED POTATO FLOUR

COMPOSITION OF HAZARDOUS INGREDIENTS

HAZARDOUS IDENTIFICATION

FIRST AID MEASURES

FIRE FIGHTING MEASURES

ACCIDENTAL RELEASE MEASURES

HANDLING & STORAGE

EXPOSURE CONTROLS/PERSONAL PROTECTION

PHYSICAL & CHEMICAL PROPERTIES

STABILITY & REACTIVITY

TOXICOLOGICAL INFORMATION

ECOLOGICAL INFORMATION

DISPOSAL CONSIDERATIONS

TRANSPORTATION INFORMATION (DOT SHIPPING INFORMATION)

SUPPLIERS OF PLANT AND MACHINERIES

SUPPLIERS OF BOILERS

SUPPLIERS OF GENERATOR SET

SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENTS

SUPPLIERS OF MISCELLANEOUS CHEMICALS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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