Industry Overview
Packaging reflects evolving consumption patterns and industrial progress, with increasing emphasis on strength, ease of handling, lighter weight, aesthetics, hygiene, safety, and environmental responsibility. Manufacturers continue research and development to meet these requirements while delivering high-quality packaging solutions.
PP oriented strips and polypropylene woven sacks are increasingly used in India for packaging because of their chemical and moisture resistance, resistance to rotting and fungal attack, non-toxic nature, light weight, and durability. PP woven sacks laminated with PP liners can withstand higher impact loads, while also offering cleaner handling and greater resistance to fungal attack than conventional materials such as jute. They are available in non-laminated, laminated, and PE-lined forms, with tubular-fabric bags ranging from 24 inches (60 cm.) to 61 inches (155 cm.) in size.
Woven sacks provide a cost-effective packaging solution for industries including cement, fertilizer, sugar, chemicals, and food grains. Woven fabric is also used for bale wrapping and rain protection in the form of tarpaulin. Polypropylene bags are manufactured from virgin polypropylene and are valued for versatility, clarity, moisture protection, and suitability for product presentation. Polypropylene is available in homopolymer, block copolymer, and random copolymer grades, with properties selected according to application and processing requirements.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 2000 Pieces/Day |
| Land & Building (4020 sq.mt.) | Rs. 5.62 Cr |
| Plant & Machinery | Rs. 3.48 Cr |
| Working Capital for 2 Months | Rs. 3.12 Cr |
| Total Capital Investment | Rs. 12.39 Cr |
| Rate of Return | 13% |
| Break Even Point | 84% |
Content Index
- INTRODUCTION
- USES/APPLICATION/ADVANTAGES
- BIS SPECIFICATIONS
- MARKET OVERVIEW
- RAW MATERIAL
- MANUFACTURING PROCESS/PROCESS FLOW
- SUPPLIERS OF RAW MATERIAL
- SUPPLIERS OF PLANT AND MACHINERY
- PRODUCT & MACHINERY
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- GENERATION AND MANAGEMENT OF WASTES
- ANTICIPATED ENVIRONMENTAL IMPACTS
- MITIGATION MEASURES (PROPOSED)
- HEALTH SAFETY & ENVIRONMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
PP woven sacks are widely used for industrial and agricultural packaging applications.
They are particularly suitable for products such as cement, fertilizer, sugar, chemicals, and food grains. Their strength, relatively light weight, moisture resistance, and resistance to rotting and fungal attack make them useful where durable and practical packaging is required. Depending on the application, PP woven sacks may be supplied as non-laminated, laminated, or with PE liners.
Polypropylene packaging offers a combination of strength, light weight, chemical resistance, and moisture protection.
Polypropylene is also resistant to rotting and fungal attack and can provide a clean packaging medium for numerous applications. Polypropylene bags can offer high clarity and effective protection against moisture, dirt, and vapors. The material can also be processed into different grades and forms to meet specific performance and application requirements.
Three principal polypropylene types described in the report are homopolymers, block copolymers, and random copolymers.
Homopolymers are general-purpose grades suitable for a range of applications. Block copolymers incorporate ethylene and provide improved impact resistance and toughness. Random copolymers contain randomly arranged co-monomer units and can provide lower melting point, greater flexibility, and enhanced clarity. The appropriate PP grade depends on the intended application and processing method.
Polypropylene is produced by polymerizing propylene monomer using a catalyst system.
The report identifies slurry, solution, and gas-phase processes as production routes. Polymerization takes place under controlled temperature and pressure conditions, with catalyst selection and production conditions influencing the resulting material properties. Commercial polypropylene resins may also contain additives that protect the polymer during processing and improve its performance in the intended end use.
PP woven sacks can provide greater impact resistance, lighter weight, and better resistance to moisture and fungal attack than conventional jute packaging.
The report notes that PP strips have an elongation at break of about 15-25%, compared with 30% for jute, while PP woven sacks offer strong performance and cleaner handling. Their cost competitiveness and resistance to rotting and fungus also make them suitable for several industrial packaging applications.
Polypropylene is characterized by good chemical resistance, toughness, fatigue resistance, heat resistance, and relatively low density.
The report describes PP as semi-rigid and translucent, with good chemical and electrical resistance, hardness, rigidity, and an integral hinge property. It also notes that polypropylene has a higher softening point than polyethylene. These characteristics, together with the ability to modify properties through catalysts, processing conditions, grades, and additives, allow polypropylene to serve a wide range of packaging and industrial applications.
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