PRE ENGINEERED BUILDINGS AND COLD FORMED STRUCTURE
[EIRI/EDPR/4653] J.C.: 2870XL
Pre Engineered Buildings (PEB) is the buildings which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, and Warehouses etc.
The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. This type of building structure can be finished internally to serve any functions that are actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc.
Pre-Engineered Steel Buildings use a combination of built-up sections, hot rolled sections and cold formed elements which provide the basic steel frame work with a choice of single skin sheeting with added insulation or insulated sandwich panels for roofing and wall cladding. The concept is designed to provide a complete building envelope system which is air tight, energy efficient, optimum in weight and cost and, above all, designed to fit user requirement like a well fitted glove.
These Pre-Engineered Steel Buildings can be fitted with different structural accessories including mezzanine floors, canopies, fascias, interior partitions, crane systems etc. The building is made water-tight by use of special mastic beads, filler strips and trims. This is a very versatile building system and can be finished internally to serve any required function and accessorized externally to achieve attractive and distinctive architectural styles. It is most suitable for any low-rise building and offers numerous benefits over conventional buildings.
COST ESTIMATION
Plant Capacity 48 MT/Day
Land & Building (6000 sq.mt.) Rs. 20.00 Lac
Plant & Machinery Rs. 6.61 Cr
Working Capital for 1 Month Rs. 10.32 Cr
Total Capital Investment Rs. 17.59 Cr
Rate of Return 30%
Break Even Point 59%
CONTENTS
INTRODUCTION
ROOF PURLIN SYSTEM IN COMMON USE
VARIOUS SYSTEMS IN PEB
PRIMARY SYSTEM
SECONDARY SYSTEM
WIND BRACING SYSTEM
ROOFING & CLADDING SYSTEM
ACCESSORIES
FINISHING
COMPONENTS OF PEB
PRE ENGINEERED BUILDINGS CONSIST DIFFERENT STEEL STRUCTURAL
MEMBER WHICH ARE AS FOLLOWS:
THERE ARE BASICALLY NINE MAJOR COMPONENTS IN A
PRE-ENGINEERED BUILDING SUCH AS:
MAIN FRAMING
END WALL FRAMING
PURLINS, GIRTS AND EAVE STRUTS
THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS
THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS
THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS
PANELS AND INSULATION
CRANE SYSTEM
MEZZANINE SYSTEM
BRACING SYSTEM
PAINTS AND FINISHES
DOORS AND WINDOWS
FALSE CEILING
PARTITION WALLS
FLOORING
ADVANTAGES OF PEB:
BENEFITS
DISADVANTAGES OF PEB
USES AND APPLICATION
APPLICATIONS OF PRE-ENGINEERED STEEL BUILDINGS INCLUDE
(BUT ARE NOT LIMITED TO) THE FOLLOWING:
COLD FORMED STEEL PURLIN
TYPES OF COLD FORMED ROOF PURLIN
FIGURE: COMMON C AND Z SHAPED-PURLINS
ADVANTAGES OF COLD STEEL OVER OTHER MATERIALS
COLD FORMED STEEL IN ENGINEERING STRUCTURE
PROCESS FLOW CHART FOR PEB
FABRICATION PROCESS OF PEB
CUTTING
CNC PLASMA & OXY GAS
CNC (6100 X 20) MM SHEARING MACHINE
CNC (6100 X 12) MM SHEARING MACHINE
HOLE PUNCHING
ASSEMBLING
VERTICAL ASSEMBLING
HOT ROLLED ASSEMBLING
AUTOMATIC ASSEMBLING MACHINE
WELDING AND CONNECTION DETAILS WELDING
SHOT BLASTING MACHINE, ROOM (8000 X 20000 X 6000 MM)
PAINTING
PAINTING MACHINE
LOADING
QUALITY CONTROL
FOR FABRICATION PROCESS
FABRICATION TOLERANCES:
STRAIGHTNESS:
TWISTS:
CAMBER:
LENGTH:
SQUARE-NESS AT END OF MEMBERS
BUTT JOINTS
DEPTH OF MEMBER
WEB PLATES:
FLANGE PLATES:
COLUMN FABRICATION TOLERANCES:
CRANE RUNWAY GIRDER FABRICATION TOLERANCES:
GIRDER ENDS:
CRANE GIRDER ALIGNMENT:
FOR HOLING PROCESS
FOR WELDING PROCESS
INSPECTION OF WELDS:
TESTS ON WELDS:
(1) MAGNETIC PARTICLE TEST:
(2) DYE PENETRATION TEST:
(3) RADIOGRAPHIC INSPECTION:
TESTING OF FABRICATION COMPONTS
(6) ROOF SHEETING:
(7) WALL PANELS:
(8) HEATING FASTENERS:
(9) SEALER:
(10) CLOSURES:
(11) FLASHING AND TRIM:
(12) ROOF & WALL BRACINGS:
(14) PAINTING FOR STRUCTURAL STEEL WORK:
MANUFACTURE AND CONSTRUCTION OF STEEL FORMED STRUCTUE
MANUFACTURING METHODS:
CONSTRUCTION METHODS:
PANELIZATION METHOD OF FRAMING VERSUS CONVENTIONAL
FIELD ASSEMBLY METHOD:
FRAMING OPTIONS:
COLD FORMED STEEL STRUCTURAL MEMBERS
INDIVIDUAL STRUCTURAL FRAMING MEMBERS (BAR MEMBERS):
(I) SINGLE OPEN SECTIONS:
(II) THE HOLLOW FLANGE BEAM (LITESTEEL BEAM):
(III) OPEN BUILT-UP SECTIONS:
(IV) CLOSED BUILT-UP SECTIONS:
PANELS AND DECKS:
APPLICATION OF COLD FORMED STEEL STRUCTURAL MEMBERS
CFS PRIMARY LOAD BEARING MEMBERS:
THE PRIMARY AREAS OF LOAD-BEARING CFS APPLICATIONS ARE: FRAMING
OMPOSITE SECTIONS:
LATERAL LOADS RESISTING SYSTEM (LFRS):
BENEFITS OF COLD FORMED STEEL SECTION
1. NO INSECT AND FUNGAL INFECTION:
2. CONSISTENCY AND ACCURACY OF PROFILE:
3. VERSATILITY OF PROFILE SHAPE:
4. IT COULD BE PRE-GALVANIZED OR PRE-COATED:
5. VARIETY OF CONNECTION AND JOINTING METHODS:
6. SPEEDY IN CONSTRUCTION, AND SUIT FOR SITE ERECTION:
7. INCREASE IN YIELD STRENGTH DUE TO COLD FORMING:
8. MINIMIZATION OF MATERIAL USAGE:
9. HIGH PROFITABILITY:
PRE ENGINEERED BUILDING MARKET OVERVIERW
PRE-ENGINEERED BUILDINGS MARKET SEGMENT ANALYSIS:
PRE-ENGINEERED BUILDINGS MARKET REGIONAL INSIGHTS:
PREENGINEERED BUILDING MARKET ANALYSIS
PEB IN NIGERIA
A DIRECT MANUFACTURER OF ADVANCED PREFABRICATED
BUILDINGS NIGERIA
PREFAB MODULAR BUILDINGS IN NIGERIA – ECO-FRIENDLY TINY
PREFAB BUILDING CONSTRUCTION NIGERIA
PEB COMPANY IN NIGERIA
SUPPLIERS OF PEB STRUCTURE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF STRUCTURAL STEEL PLATE
SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF COLD ROLL FORMING MACHINE
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF AUTOMATIC H-BEAM WELDING MACHINE
SUPPLIERS OF PAINTING EQUIPMENTS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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