PRESSURE DIE CASTING (ALUMINIUM)
[CODE NO.4420]
The pressure die casting processes consume almost twice as many tons of aluminium alloys as all other casting processes combined. These processes are especially suited to the production of large quantities of relatively small parts. Aluminium die cast parts may weigh up to around 5 kilograms.
Pressure die casting in aluminum alloy offers means for very rapid production of engineering and other related component even or intricate design. The technique has obvious advantages when a component is required in large quantities. However, for aeronautic space, defence and automotive applications, mechanical properties and durability are of primary importance It is, therefore, essential that the best features of design should be employed and optimum casting technique with minimum cost be adopted. Pressure die cast products are used in the form of components of various electrical electronic, mechanical instruments and appliances used in domestic as well as industrial field.
Types of Aluminum Alloys for Die Casting Applications
In this eBook, we shall focus on 7 different types of aluminum alloys that are die cast in most industrial setup.
These alloys include the following:
The K-alloy; this aluminum allow is known to possess the following key properties: resistance to corrosion improved cooling and zero post die casting operations.
Alloy 413; superior die casting properties and it possess good fluidity and guarantee better pressure tightness.
Alloy 383; it possesses the following key properties: dimension stability, ease of casting and good mechanical properties. It has superior corrosion resistance too.
Alloy B390; it is known for its superior wear resistance and high hardness. They are mainly used to die cast the internal combustion engine pistons.
The A360; it is mainly used to cast aluminum parts where pressure tightness and fluidity is a priority. It maintains corrosion resistance and strength even at elevated temperature.
Alloy A413; its properties are similar to that of the alloy A360. This alloy is mainly used to die cast hydraulic cylinder components.
Alloy A380; it has good thermal and mechanical properties. Their performance property is similar to most alloys listed above.
Pressure Die Casting
Pressure die casting is a quick, reliable and cost-effective manufacturing process for production of high volume, metal components that are net-shaped have tight tolerances. Basically, the pressure die casting process consists of injecting under high pressure a molten metal alloy into a steel mold (or tool). This gets solidified rapidly (from milliseconds to a few seconds) to form a net shaped component. It is then automatically extracted.
Advantages of Pressure Die Casting:
• Lower costs compared to other processes.
• Economical - typically production of any number of components from thousands to millions before requiring replacement is possible.
• Castings with close dimensional control and good surface finish
• Castings with thin walls, and therefore are lighter in weight.
It is intended to prepare a Feasibility Report to install 900Tons/Year Pressure Die Casting (Aluminium) production facility as a Green Field Project.
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building (5360 sq.mt.) Rs. 4.86 Cr
Plant & Machinery Rs. 9.97 Cr
Working Capital for 1 Month Rs. 2.31 Cr
Total Capital Investment Rs. 17.97 Cr
Rate of Return 27%
Break Even Point 58%
- • INTRODUCTION
- • TYPES OF PRESSURE DIE CASTING
- • USES/APPLICATIONS
- • BIS SPECIFICATION
- • PRESSURE DIE CASTING PROCESS
- • PROCESS CYCLE
- • PRESSURE DIE CASTING MACHINE AND EQUIPMENTS
- • SUPPLIERS OF ALUMINIUM PRESSURE DI-CASTING
- • SUPPLIERS OF RAW MATERIALS
- • SUPPLIERS OF PLANT AND MACHINERY
- • MARKET OVERVIEW
- • ENGINEERING DESIGN CONSIDERATIONS
- • ETP FACILITY
- • SEWAGE AND WASTE WATER EFFLUENT
- • WASTE GENERATION & MANAGEMENT/GREEN BELT
- • UTILITIES PER MONTH (ESTIMATED)
- • PRINCIPLES OF PLANT LAYOUT
- • PLANT LOCATION FACTORS
- • HEALTH SAFETY AND ENVIRONMENT
- • ANTICIPATED ENVIRONMENTAL IMPACTS
- • MITIGATION MEASURES (PROPOSED)
- • HSE REQUIREMENT
- • PROPOSED IMPLEMENTATION SCHEDULE
- • PROJECT FINANCIALS
- • PRELIMINARY LAYOUT
- • CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
