Industry Overview
Corrugated fibre board and box manufacturing forms an important segment of the packaging industry, where paper-based materials remain widely used alongside metal, glass, plastics, cellulosic films, textiles, woven plastics and wood. Kraft paper, corrugated and solid fibre boards, and converted paper products are extensively used for boxes, bags, sealing tapes, drums, tubes and cushioning applications.
Corrugated and solid fibre board containers have increasingly replaced conventional wooden boxes because of their light weight, satisfactory strength, lower cost, easy handling, compact storage and cushioning properties. Corrugated boxes also offer adaptability to interior packing and attractive printing. Common board constructions include single faced, double faced, double wall and triple wall corrugated fibre boards, each suited to different packaging and load requirements. Solid fibre boards are produced by gluing or laminating two or more plies of paper board and are also used for separator pads, partitions, advertising displays and lithographic cutouts.
The project proposes manufacturing corrugated boxes from corrugated cardboard sheets purchased from established corrugators. The report identifies two types of Indian units: those that corrugate paper into board and boxes, and those that convert purchased corrugated sheets, coils or rolls into boxes and cartons. The proposed activity belongs to the SSI-Sector as described in the report and focuses on converting corrugated cardboard sheets into packaging boxes.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 5 Ton/Day |
| Land & Building (1500 sq.mt.) | Rs. 2.76 Cr |
| Plant & Machinery | Rs. 2.20 Cr |
| Working Capital for 2 Months | Rs. 2.76 Cr |
| Total Capital Investment | Rs. 7.88 Cr |
| Rate of Return | 28% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
- SINGLE FACED CORRUGATED FIBRE BOARDS:
- DOUBLE FACED CORRUGATED FIBRE BOARDS:-
- DOUBLE WALL CORRUGATED FIBRE BOARDS:
- TRIPPLE WALL CORRUGATED FIBRE BOARDS:
- CONSTRUCTION & PROPERTIES
- TYPES OF BOARDS
- PRODUCT USES & APPLICATIONS
- THE MAJOR USER INDUSTRIES OF THIS VERSATILE PACKING MATERIAL ARE
- EXERCISE BOOKS & REGISTERS
- EXERCISE BOOKS (WIRE STITCHED)
- EXERCISE BOOKS (BOUND)
- DRAWING EXERCISE BOOKS (WIRE STITCHED).
- MAP EXERCISE BOOKS (WIRE STITCHED).
- SCIENCE PRACTICAL NOTEBOOKS (BOUND).
- EXAMINATION ANSWER BOOKS (WIRE STITCHED)
- REGISTER (WIRE STITCHED)
- REGISTER (BOUND)
- PACKAGING AND MARKING
- WORLD CORRUGATED BOXES MARKET
- CHINA, INDIA TO BE FASTEST GROWING NATIONAL MARKETS
- RECYCLED BOARD TO LEAD CONTAINERBOARD DEMAND
- DEMAND & SUPPLY, COMPETITION - CORRUGATED BOXES
- CORRUGATION: FUTURE TRENDS
- GLOBAL MARKETING POSITION OF CORRUGATED BOXES
- ASIA/PACIFIC, AFRICA/MIDEAST REGIONS TO GROW THE FASTEST
- MARKET DRIVERS:
- BREAKUP BY MATERIAL USED:
- BREAKUP BY END USE:
- REGIONAL INSIGHTS:
- COMPETITIVE LANDSCAPE:
- RAW MATERIALS
- KRAFT PAPER:-
- CORRUGATING MEDIUM:-
- LINER BOARDS:-
- CARD BOARD:-
- ADHESIVE:-
- SODIUM SILICATE:-
- STARCH:-
- TESTING
- RESEARCH AND DEVELOPMENT
- 1. HONEY COMB BOARDS:
- 2. CROSS-FLUTED BOARD:-
- 3. HESSIAN LAMINATED BOARD:-
- 4. MOLDED CORRUGATED PULP:-
- PRESENT PRODUCTION AND GROWTH PROSPECTS
- RAW MATERIAL AND CONSUMABLES FOR EXERCISE NOTE BOOK
- QUALITY STANDARDS FOR PAPER
- QUALITY PARAMETERS FOR WRITING AND PRINTING PAPERS
- B.I.S. SPECIFICATION
- TYPES OF CORRUGATIONS
- PROCESS OF MANUFACTURE
- BOX MAKING:-
- REGULAR SLOTTED CARTON
- 2. OVERLAP SLOTTED CARTON:-
- 3. CENTRE SPECIAL SLOTTED CARTON
- 4. CENTRE SPECIAL OVERLAP SLOTTED CARTON
- (ALSO DESIGNATED AS CSOSC)
- 5. FULL OVERLAP SLOTTED CARTON (FOL)
- 6. CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
- 7. HALF SLOTTED CARTON WITH COVER (SPTHS)
- 8. HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
- 9 FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
- 10. DESIGN STYLE CARTON WITH COVER (SCD)
- 11. FULL TELESCOPE DESIGN STYLE CARTON (FTD)
- 12. PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
- 13. DOUBLE COVER CARTON (DC)
- THREE PIECE BOX:
- TUBE WITH TWO COVERS OF SPECIFIED DEPTH
- 14. INTERLOCKING DOUBLE COVER CARTON:-
- 15. BLISS CARTONS (NO. 2 & NO. 4 STYLE)
- 16. DOUBLE THICKNESS SCORE LINE BOXES:-
- 17. DOUBLE SLIDE CARTONS (DS)
- 18. TRIBLE SLIDE CARTON (TS)
- PROCESS FLOW DIAGRAM
- NOTE BOOK MANUFACTURING PROCESS
- STATE OF THE ART 6 COLOR KOMORI PRINTING MACHINE
- FULLY PROGRAMMABLE GUILLOTINE MACHINE (CUTTING MACHINE)
- COUNTING & FOLDING MACHINE
- DELIVERY SECTION OF FULLY AUTOMATIC NOTEBOOK MAKING MACHINE
- FEEDER SECTION OF FULLY AUTOMATIC NOTEBOOK MAKING MACHINE
- LAMINATION OF COVERS TO INCREASE THE LONGEVITY AND QUALITY OF COVERS
- MANUFACTURING PROCESS OF NOTE BOOK
- PROCESS FLOW DIAGRAM
- SEQUENCES FOR EXERCISE BOOK & REGISTERS MANUFACTURE
- PROCESS FLOW CHART
- MACHINES REQUIRED & THEIR DESCRIPTION FOR CORRUGATED BOXES
- SINGLE FACE CORRUGATING MACHINE:-
- TECHNICAL DATA:-
- BOARD CUTTING MACHINE:-
- TECHNICAL DATA:-
- PASTING MACHINE
- SHEET PRESS:
- HEAVY DUTY ECCENTRIC SLOTTER:
- CORRUGATING SHEET PRINTING MACHINE:-
- 4.BAR ROTARY CUTTING & CREASING MACHINE
- TECHNICAL DATA:-
- PARTITION SLOTTER:
- FLOW CHART OF MANUFACTURING PROCESS
- CORRUGATING ADHESIVE
- EXAMPLE 1
- EXAMPLE 2
- EXAMPLE 3
- EXAMPLE 4
- EXAMPLE 5
- LOCATION
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF PLANT AND MACHINERY FOR CORRUGATED BOARD & BOXES
- LAMINATING MACHINE
- KRAFT PAPER
- CARDBOARD
- KRAFT LINER BOARD
- LAMINATION ADHESIVE
- PRINTING INKS & OTHER SUPPLIES
- LIST OF THE MACHINES (CHINA MAKE) FOR CORRUGATED BOXES
- DETAILS & SPECIFICATION OF MACHINERY & EQUIPMENT FOR NOTE BOOK
- I. AUTOMATIC HIGH-SPEED REEL TO SHEET RULING MACHINE:
- II. REEL TO SHEET CUTTING MACHINE*
- TECHNICAL SPECIFICATION:
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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