Production of cashewnut shell liquid (csnl) cap: 15000 kg per day - Detailed Project Report (DPR) for Bank Loan | Manufacturing Business Idea | Cost Analysis | EIRI

PRODUCTION OF CASHEWNUT SHELL LIQUID (CSNL)

CODE: EIRI/EDPR/4800 J.C. 3021

INTRODUCTION

Cashew Nut Shell Liquid (CNSL) is a versatile by-product of the cashew industry. The nut has a shell of about 1/ 8-inch thickness inside which is a soft honey comb structure containing a dark reddish brown viscous liquid. It is called cashew nut shell liquid, which is the pericarp fluid of the cashew nut. It is often considered as the better and cheaper material for unsaturated phenols. C.N.S.L. has innumerable applications in polymer based industries such as friction linings, paints and varnishes, laminating resins, rubber compounding resins, cashew cements, polyurethane based polymers, surfactants, epoxy resins, foundry chemicals and intermediates for chemical industry. It offers much scope and varied opportunities for the development of other tailor - made polymers.

Cashew Nut Shell Liquid (CNSL) is a versatile by-product retrieved from the Cashew Processing Plant. Cashew Shells are the outer shell of the Cashew Nuts which are part of the Cashewnut Fruit along with Cashew Apples. This shell contains viscous liquid, which is released on steaming of raw cashew nuts. This Cashew Nut Liquid is used to produce phenols after undergoing a De-carboxilation process.

Cashew Nut Shell Liquid (CNSL) liquied is used from many years in Friction material, contributing to the binding of the Constituents as well as friction enhancers in the form of dust obtained from the cured resin.

The shell of the nut is approximately1/8th inch thick. Cashew nut shell liquid is the pericarp fluid of the cashew nut.

Natural CNSL is a mixture of phenolic compounds with aliphatic side chains and these are 70% anacardic acid 5% cardonal and 18% cardol. CNSL is typically treated with high temperatures, which decarboxylate anacardic acid, yielding cardonal, additional distillation of CNSL removes cardol leaving cardonal as the primary component in CNSL.

COST ESTIMATION

Plant Capacity 15000 kg/Day
Land & Building (4000 sq.mt.) Rs.1.09 Cr
Plant & Machinery Rs. 1.07 Cr
Working Capital for 1 Month Rs. 2.16 Cr
Total Capital Investment Rs. 4.40 Cr
Rate of Return 66%
Break Even Point 42%

CONTENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSETS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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