PU FOAM MATTRESS
[CODE NO.4024]
It is worthwhile to note that the PU (polyurethane) foam mattress is a material with cellular structure and has a high percentage of ir used in a lot of fields. It is a consolidated process to produce polyurethane and is known to provide us with the best of high quality, safe and eco-sustainable products.
Polyurethane, in 1937, was an innovative product that was use in various sectors such as footwear, furnishing, building as well as the automotive industry. The PU foam i characterized by exceptional softness as well as elasticity. It is known to have extreme permeability as well as air and moisture. Thus, for this reason, it is used for the pillow as well as mattress production.
It is worthwhile to note the production process of PU foam, wherein the realization process is like a closed tunnel wherein the pressure and vacuum are continuously adjusted to obtain a foam material. Water is much used during the production of PU foam which is totally recyclable as well as eco-friendly. Inside the tunnel, there occurs a polymerization reaction which transforms the foam into finished blocks. These blocks are much carved as well as processed.
It is also worthwhile to consider the most important characteristics of the PU foam mattress. It has much resilience, compression, ultimate tensile strength, bearing loss, compressive strength, bearing capacity as well as density. The PU foam mattress is mainly built using the compounds of carbon which is an entirely synthetic material. The bonded mattress has polyurethane foam which is strengthened together by utilizing the best of synthetic substances.
The life span of a material like PU foam is very short and thus it is not possible to expect better durability from foam mattresses. The PU foam mattresses are known to offer medium level of support. In summer seasons, the PU foam mattresses are not able to perform well as compared to coil mattresses which are more relaxed.
It is important to choose the correct mattress with a soft texture whereas foam mattress offers medium support. When you compare foam mattress with foil mattress, there are fundamental contrasts of benefits that you can observe from both set of mattresses. Choosing the most appropriate mattress is essential to get the correct sleeping posture, which in turn improves the health as well as makes you feel comfortable and well as eco-friendly. PU foam mattress is known to have a higher response rate so as to make it bouncier. However, it needs to be noted that the cell pore size of the PU foam mattress is more expensive than the memory foam so as to regulate temperature in a better way. PU foam is also known to collect dust and other allergens in an easier manner as compared to other foam types.
PU foam mattresses are highly affordable, widely available as well as suitable for the Indian climate and requirements of the households. Also, PU foam is light weight and offers better temperature regulation than the memory foam. The light weight property of PU foam makes it an easy option to be used as hybrid mattresses in the comfort layer. The use of PU foam is able to be the right choice for you if you are looking for a decent amount of comfort. The use of PU foam is considered to be an excellent option to keep down costs in a significant manner.
COST ESTIMATION
Plant Capacity 240 Nos./Day
Land & Building (11075 sq.mt.) Rs. 2.46 Cr
Plant & Machinery Rs. 1.97 Cr
Working Capital for 2 Months Rs. 4.16 Cr
Total Capital Investment Rs. 8.96 Cr
Rate of Return 74%
Break Even Point 32%
INTRODUCTION
MARKET PROSPECTIVE
CONSTRUCTION
SIZES
PROPERTIES OF PU FOAM MATTRESS
RESILIENCE
SOLVENT RESISTANCE
ANTIBACTERIAL PROTECTION
YELLOWING AND DISCOLOURATION
LOW FIRE RETARDANCY
ADVANTAGES AND DISADVANTAGES OF A POLYURETHANE MATTRESS
ADVANTAGES
DISADVANTAGES
USAGE AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS DESCRIPTION
FOAMING PROCESS:
FOAM CURING:
QUALITY CONTROL
PLANT AND MACHINERY
REQUIRED MACHINE FEATURES
MARKET POSITION
MAJOR COMPANIES
MATTRESS MARKET IN INDIA
MATTRESS MARKET IN INDIA (USD BN)
BRANDED MATTRESS MARKET IN INDIA (% OF OVERALL MARKET)
BRANDED MATTRESS MARKET BY MATTRESS TYPE (% OF BRANDED
MATTRESS MARKET)
MATTRESS MARKET BY PRICE POINT (% OF BRANDED MATTRESS MARKET)
MATTRESS MARKET BY DISTRIBUTION CHANNEL (% OF BRANDED
MATTRESS MARKET)
MATTRESS MARKET BY DISTRIBUTION CHANNEL-2018
MATTRESS MARKET BY REGION (% OF OVERALL MATTRESS MARKET)
MATTRESS MARKET BY DISTRIBUTION CHANNEL-2018
MATTRESS MARKET BY CONSUMER TYPE (% OF OVERALL MATTRESS
MARKET)
MATTRESS MARKET BY CONSUMER TYPE
GROWTH DRIVERS OF MATTRESS MARKET IN INDIA
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF PU FOAM MATTRESS
SUPPLIERS OF RAW MATERIALS
SUPPLIER OF CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIER OF PRODUCTION LINE
SUPPLIER OF STITCHING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF EXHAUST FAN
SUPPLIERS OF TESTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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