Detailed Project Report (DPR) on pvc & cpvc pipe manufacturing plant

PVC & CPVC PIPE MANUFACTURING PLANT
[code no.3088]


PVC (unplasticized polyvinylchloride) pipes and fittings exhibit excellent resistance to aggressive environments both naturally occurring and as a result
of industrial activity. They are resistant to almost all types of corrosion,either chemical or electrochemical in nature. Since PVC is a non-conductor,galvanic and electro chemical effects do not occur in PVC pipes.

PVC Pipes and fittings a often used in the following circumstances:

•    For drinking water pipe distribution systems, both main and supplylines

•    Sewer and discharge pipe systems

Due to its non-metallic nature, the material used is totally resistant to all forms of metallic corrosion.

Aggressive water resulting from high sulphate soils and low hardness water will not attack PVC pipes.

Our pipes are therefore resistant to a wide range of industrial waters and chemicals and offer an advantage in long-term systems life and manufacture
costs.

For more information on the resistance of PVC for specific chemical(s), do not hesitate to let Interplast know. We inform you of the suitable pipe solution necessary.

Being made of a tasteless and odorless material, PVC pipes remain neutral to all transported fluids.

PVC is completely inert and is widely used for transporting liquids made for human consumption.

Because of their mirror-smooth inside surface, PVC pipes have minimum flow head loss. There is also no buildup of inside deposits, a particular advantage in the construction of sewerage systems.

The physical properties of PVC pipes are not affected by neither direct sunshine, nor wind or rain.

However, to avoid surface browning due to long exposure to direct sunlight, it is recommended that the pipes are kept protected from direct sunlight.

Rigid PVC is not conductive to combustion. In the event of a fire, flames are unable to travel on PVC pipes. They therefore offer added safety when used for electrical installations, both domestic and industrial.

PVC pipes are relatively light. Their specific weight 1.43 is one- fifth that of steel pipes. This cuts down transportation costs and facilitates installation when in difficult and remote places. Installation is quick and easy with a complete line of fittings either with the solvent glue weld sockets or the rubber seal socket joints. In either case, a leak-proof joint is assured. Subsequent maintenance work is also carried out with a minimum of complication and cost.

PVC pipe which is made from polymerized vinyl chloride, a synthetic resin, which when plasticized or softened with other chemicals has some rubber-like properties. Derived from acetylene and anhydrous hydrochloric acid. PVC pipe has nominal sizes that are to be used with PVC socket fittings (schedule 40) and PVC socket or threaded fittings (schedule 80).

PVC Pipe and Fittings have got tremendous demand in India as well as in abroad.

To manufacture this, all the machinery and raw materials are available indigenously.

A  polyvinyl chloride (PVC) pipe is made from a plastic  and vinyl  combination  material.  The pipes  are  durable,  hard  to damage, and long lasting. A PVC pipe does not rust, rot, or  wear over  time. For that reason, PVC piping is most commonly used  in water systems, underground wiring, and sewer lines.


COST ESTIMATION

Plant  Capacity                                  :     3.00 MT/day                             
Land & Building (2500 Sq.MT)       :    Rs. 1.80 Cr
Plant & Machinery                             :    Rs. 70.00 Lacs
Working Capital for 2 Months          :    Rs. 1.93  Cr
Total Capital Investment                   :    Rs. 4.50  Cr
Rate of Return                                     :    28%
Break Even Point                                :    48%


INTRODUCTION    
PROPERTIES OF PVC PIPES & FITTINGS    
ADVANTAGES & LIMITATIONS    
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS    
PLUMBING PIPES    
APPLICATIONS OF PVC PIPES & FITTINGS    
ADVANTAGES OF USING PVC PIPES    
MARKET SURVEY    
PRODUCTION OF PVC AND CPVC PIPES FROM 2007 TO 2016    
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES    
TREND IN INCREASE IN DEMAND    
OVERVIEW OF PVC IN INDIA    
MANUFACTURERS/EXPORTERS    
PVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION    
FORMULATION FOR PVC RIGID PIPES    
USES & APPLICABILITY OF PVC COMPOUNDS    
PROCESS OF MANUFACTURE OF RIGID PIPES    
PLASTICIZER OF PVC    
FILLERS OF PVC    
STABILIZERS    
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES    
PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS    
PLANT LAYOUT    
THE NEW GENERATION OF PVC-O PIPES    
UNBEATABLE HYDRAULIC PROPERTIES    
FITTINGS    
PRODUCTION OF PVC IRRIGATION PIPE    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS  
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET