QUARTZ PROCESSING (200 TPD PRODUCTION) (99.995% PURITY)
[EIRI/EDPR/4469] J.C.: 2682XL
INTRODUCTION
Silica is the name given to a group of minerals composed of silicon and oxygen, the two most abundant elements in the earth's crust. Silica is found commonly in the crystalline state and rarely in an amorphous state. It is composed of one atom of silicon and two atoms of oxygen resulting in the chemical formula SiO2 Sand consists of small grains or particles of mineral and rock fragments. Although these grains may be of any mineral composition, the dominant component of sand is the mineral quartz, which is composed of silica (silicon dioxide). Other components may include aluminium, feldspar and iron-bearing minerals. Sand with particularly high silica levels that is used for purposes other than construction is referred to as silica sand or industrial sand.
For a particular source of sand to be suitable for glassmaking, it must not only contain a very high proportion of silica but also should not contain more than strictly limited amounts of certain metallic elements. Silica sand is also normally required to be well-sorted, i.e. to have grains of an approximately uniform size. Most sources of sand used by the construction industry do not satisfy these requirements and are not, therefore, suitable for glassmaking.
Industrial uses of silica sand depend on its purity and physical characteristics. Some of the more important physical properties are: grain size and distribution, grain shape, grain strength and refractoriness.
Industrial sand is a term normally applied to high purity silica sand products with closely controlled sizing. It is a more precise product than common concrete and asphalt gravels.
Silica is the name given to a group of minerals composed solely of silicon and oxygen, the two most abundant elements in the earth’s crust. In spite of its simple chemical formula, SiO2, silica exists in many different shapes and crystalline structures. Found most commonly in the crystalline state, it also occurs in an amorphous form resulting from weathering or plankton fossilization.
For industrial and manufacturing applications, deposits of silica yielding products of at least 95% SiO2 are preferred. Silica is hard, chemically inert and has a high melting point, attributable to the strength of the bonds between the atoms. These are prized qualities in applications like foundries and filtration systems. Quartz may be transparent to translucent and has a vitreous lustre, hence its use in glassmaking and ceramics. Industrial sand’s strength, silicon dioxide contribution and non-reactive properties make it an indispensable ingredient in the production of thousands of everyday products.
COST ESTIMATION
Plant Capacity 200 MT/Day
Land & Building (6400 sq.mt.) Rs. 6.01 Cr
Plant & Machinery Rs. 3.14 Cr
Working Capital for 1 Month Rs. 1.54 Cr
Total Capital Investment Rs. 11.07 Cr
Rate of Return 25%
Break Even Point 61%
CONTENTS
INTRODUCTION
PROPERTIES
SPECIFICATION AND COMPOSITION
ANALYSIS AND APPLICATION OF QUARTZ POWDER
USES AND APPLICATIONS
BIS SPECIFICATIONS
MARKET OVERVIEW
RAW MATERIALS
QUARTZ POWDER DESCRIPTION
RAW MATERIAL SUPPLIERS
PROCESS OF MANUFACTURE OF QUARTZ POWDER
PROCESS FLOW
PLANT & MACHINERIES
MANUFACTURERS/SUPPLIERS OF QUARTZ POWDER
SUPPLIERS OF PLANT AND EQUIPMENTS
UTILITIES REQUIREMENT (ESTIMATED - MONTH)
WASTE EFFLUENT/FLUE GAS EMISSION (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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