Detailed Project Report (DPR) on ramming mass

 RAMMING MASS
[CODE NO.3308]

Sand is a modification of hand-moulding techniques.  The shape is built up gradually by placing successive layers of material in a mould and tamping each layer with pneumatic tools as it is added.  Remaining  is used to form intricate shapes and ware that it  for large to be formed by other methods.  Silica ramming mass is  the product  of silica, Quartz, aluminium oxide, calcium  oxide,  but there  is no iron in the mass.  Ramming mass is used for to  give the force into any body or other material etc.

Silicon  oxide  (SiO2), or silica, is an  oxide  of  silicon commonly  found  in  natural  waters.   Silica,  although   quite insoluble  in natural water, may be fairly readily  dissolved  or occur  as  finely  divided  colloidal  matter  originating  from silicate  rocks.   Waters passing through volcanic  deposits  may have  silica   concentrations on the order of 100 ppm  or  higher, although most natural waters have concentrations less tan 40 ppm.

From the stand point of portability and general water quality for  domestic  and municipal uses.  Silica is  not  a  significant constituent.   It  is  however, undesirable   in  many  industrial supplier,  especially  in boiler feed water. It  forms  very  hard deposits  on boiler tubes and, at high concentrations,  tends  to carry over with the steam and deposit on the turbine blading.  As the  operating  pressure  of the boiler  increase  the  allowable silica concentration in the food water decreases.

Silica  is  generally  reported  as  the  oxide  (SiO2)   in concentration  units.  Since it is not in ionic form,  it  should not be reported in equivalent weight unit.

COST ESTIMATION

Plant Capacity                                    300.00 TON/day                    
Land & Building (4 Acres)                Rs. 2.00 Cr   
Plant & Machinery                              Rs. 1.89 Cr    
W.C. for 1 Month                                 Rs. 1.39 Cr
Total Capital Investment                  Rs. 5.62 Cr          
Rate of Return                                   32%  
Break Even Point                              42%

1.INTRODUCTION                                    
2.PROPERTIES                                      
3.USES OF THE SILICA RAMMING MASS                   
4.MARKET SURVEY                                   
5.MANUFACTURING PROCESS                           
6.PROCESS FLOW  DIAGRAM                           
7.PLANT LAYOUT                                    
8.SUPPLIERS OF RAW MATERIALS                      
9.SUPPLIERS OF PLANT & MACHINERY                  

 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET