Industry Overview
The treatment of aluminum scrap to produce new aluminum metal and alloys provides an alternative to primary aluminum production. The chemical composition of recycled alloys is closely related to scrap quality, and secondary aluminum may contain impurities that are generally absent from primary alloys. Proper selection of high-quality scrap can, however, achieve purity levels close to those of primary alloys.
Iron (Fe) is an important factor distinguishing primary and secondary aluminum alloys because it is difficult to remove from molten aluminum and can form brittle intermetallic compounds that affect final mechanical properties. Primary aluminum alloys generally have lower iron content and are therefore used where properties such as mechanical strength, ductility, corrosion resistance, workability, weldability, and electrical conductivity are critical. Secondary alloys offer good castability and, together with the low density of aluminum alloys, are well suited to applications such as high-pressure die casting.
Historical industry data presented in the report indicates that secondary aluminum production remained almost steady in the United States while Europe experienced continuous growth, exceeding 3 million metric tons in 2014. Germany and Italy accounted for about half of European production, with Italy increasing its production from about 500 to 1000 thousand metric tons during the period considered. The report also highlights aluminum's low weight, corrosion resistance, electrical and thermal conductivity, reflectivity, ductility, low-temperature strength, impermeability, non-magnetic character, and non-toxic properties as important advantages supporting its wide range of industrial applications.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 12 MT/Day |
| Land & Building (5000 sq.mt.) | Rs. 7.75 Cr |
| Plant & Machinery | Rs. 1.16 Cr |
| Working Capital for 2 Months | Rs. 9.10 Cr |
| Total Capital Investment | Rs. 18.21 Cr |
| Rate of Return | 51% |
| Break Even Point | 34% |
Content Index
- INTRODUCTION
- INDUSTRY AND RECYCLING TREND
- ALUMINIUM PROPERTIES
- LIGHT WEIGHT
- CORROSION RESISTANCE
- ELECTRICAL AND THERMAL CONDUCTIVITY
- LOOKING FOR EQUIPMENT TO ANALYZE YOUR METALS?
- REQUEST A QUOTE HERE
- REFLECTIVITY
- DUCTILITY
- STRENGTH AT LOW TEMPERATURES
- IMPERMEABLE AND ODORLESS
- NON-MAGNETIC
- NON-TOXIC
- SOUND AND SHOCK ABSORPTION
- NON-SPARKING
- RECYCLABILITY
- ALUMINUM INGOT SPECIFICATION
- USES AND APPLICATION
- APPLICATIONS:
- B.I.S. SPECIFICATIONS
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS
- (1) SCRAP PRETREATMENT –
- (A) MECHANICAL CLEANING –
- (B) PYROMETALLURGICAL CLEANING -
- (C) HYDROMETALLURGICAL CLEANING -
- MELTING
- MOC -SKELNER FURNACE
- RECOVERY OF METALS WHAT CAN BE PROCESSED IN THE SKELNER FURNACES (UP TO 95% RECOVERY)
- TEMPERATURE CONTROL
- DEGASSING
- POURING
- CLEANING
- (3) EMISSIONS AND CONTROLS
- (A) SCRAP PRETREATMENT EMISSIONS -
- (B) SMELTING/REFINING EMISSIONS -
- SHIPMENT PROCESS FOR INGOT:
- MARKET POSITION
- ALUMINIUM RECYCLING ECONOMY
- ALUMINIUM RECYCLING AND ITS SOCIO-ECONOMIC IMPLICATIONS
- RECYCLING ISSUES: LIFETIMES OF METAL PRODUCTS
- BRIGHT FUTURE OF INDUSTRY
- GLOBAL ALUMINIUM SCRAP EXPORTERS
- RECOMMENDATIONS ON INDIAN ALUMINIUM RECYCLING
- IMPORT-EXPORT OF ALUMINIUM PRODUCTS
- ALUMINIUM IMPORTS
- ALUMINIUM EXPORTS
- SWOT ANALYSIS
- 1. STRENGHTS:
- 2. WEAKNESS:
- 3. OPPORTUNITY:
- 4. THREATS:
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- SPECIFIC FACTORS
- 6. TRANSPORTATION:
- A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF ALUMINIUM INGOT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF ALUMINIUM CABLE SCRAP
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF SKELNER FURNACE
- SUPPLIERS OF INGOT CASTING MACHINE
- SUPPLIERS OF SHREDDER
- SUPPLIERS OF DE-COATER
- SUPPLIERS OF MAGNETIC SEPARATOR
- SUPPLIERS OF SPECTROMETER
- SUPPLIERS OF POROSITY TESTING MACHINE
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF NDT INSPECTION EQUIPMENT
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Secondary aluminum production involves processing aluminum scrap to produce new aluminum metal and alloys. The quality and composition of the resulting alloy depend strongly on the type and quality of scrap used. Unlike primary aluminum, recycled aluminum may contain impurities and alloying elements that require careful control during processing. Proper scrap selection, pretreatment, melting, refining, temperature control, degassing, and casting are therefore important parts of a secondary aluminum production process.
Scrap quality, impurity levels, alloy composition, and process control are major factors affecting recycled aluminum alloy quality. Iron is particularly important because it is difficult to remove from molten aluminum and may form brittle intermetallic compounds that influence mechanical properties. Effective scrap segregation and pretreatment help control contamination before melting. Melting, refining, degassing, and temperature management then support consistent alloy composition and finished-metal quality.
Aluminum offers a combination of low weight, corrosion resistance, conductivity, ductility, reflectivity, and recyclability that supports many industrial applications. Its low density can reduce vehicle weight and energy consumption, while its natural oxide layer provides corrosion protection. Aluminum also conducts heat and electricity effectively, can be formed into many product shapes, and maintains useful strength at low temperatures. Its non-magnetic and non-toxic characteristics further expand its suitability for electrical, packaging, transportation, and consumer applications.
Scrap pretreatment is important because removing unwanted materials before melting helps improve process control and recycled-metal quality. The report identifies mechanical, pyrometallurgical, and hydrometallurgical cleaning approaches as pretreatment methods. Depending on the scrap type, pretreatment can help separate contaminants and prepare the feedstock for subsequent melting and refining. Effective preparation also supports better control of emissions and helps reduce the introduction of undesirable materials into the furnace.
Aluminum recycling plants can use equipment for scrap preparation, separation, melting, casting, testing, pollution control, and material handling. The report lists equipment such as shredders, de-coaters, magnetic separators, spectrometers, porosity testing machines, Skelner furnaces, ingot casting machines, air pollution control equipment, compressors, weighing machines, and non-destructive testing equipment. The specific equipment configuration depends on the scrap feedstock, required alloy specifications, production process, quality requirements, and plant layout.
Secondary aluminum alloys are particularly suitable for applications where good castability is important. The report notes that their castability, combined with the naturally low density of aluminum alloys, makes them suitable for high-pressure die casting. Depending on alloy composition and quality, recycled aluminum can also support applications involving transportation components, electrical products, packaging, and other manufactured goods. The appropriate application depends on required mechanical properties, impurity levels, alloy specifications, and the quality of the recycled metal.
Key considerations include reliable raw-material supply, market access, power and fuel availability, water supply, transportation, waste disposal, labor, regulatory requirements, taxes, site characteristics, and fire and flood control. Plant layout should also support efficient material movement, production operations, safety, utilities, and future requirements. The project report further identifies project scheduling, construction planning, equipment procurement, emissions control, quality testing, and shipment processes as important areas for successful implementation and operation.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
