RECYCLING OF PET
[CODE NO.3400]
Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.
The gentle treatment of resources and economical use of materials are a must when it comes to sustainable production. Valuable raw materials such as PET must be processed as efficiently as possible while still tapping into every way of saving costs. The PET manufacturing and production process allows for the application of a sustainable approach which can optimally combine environmental awareness and cost effectiveness: the bottle-to-bottle recycling concept.
Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the recyclate is then reused in the food and beverage industry as recycled PET (rPET). The complete process comprises the cleaning of the used PET bottles and the treatment of the recyclate so that the end product - which could come in the form of flakes, pellets or preforms - can meet the highest quality requirements after the recycling process. European and American certificates (e.g. FDA), and a number of different corporate approvals, all confirm the high quality of the recyclate for direct use in containers which come into direct contact with foodstuffs.
COST ESTIMATION
Plant Capacity : 20.00 MT/day
land & Building (3000 Sq.Mtr) : Rs.1.84 Cr
Plant & Machinery : Rs. 2.00 Cr
Working Capital for 2 Months : Rs. 3.07 Cr
Total Capital Investment : Rs. 7.05 Cr
Rate of Return : 40%
Break Even Point : 42%
INTRODUCTION
FOOD-GRADE PET FLAKES AND PELLETS
FLAKES, PELLETS OR PERFORMS
THE MATERIAL
PRINCIPLE OF POLYCONDENSATION
POLYMERIZATION OF PET
HISTORY OF PET
POLYESTER FIBRES
PET-BOTTLES
BOTTLE MANUFACTURING PROCESS
INJECTION MOULDED PREFORMS OF PET-BOTTLES
B) BLOW STRETCH FORMING OF BOTTLES FROM PERFORMS
BLOW STRETCH FORMING OF PET-BOTTLES
STRETCH FORMING MOULD FOR PET BOTTLES
PROPERTIES & CHARACTERISTICS
DIFFERENT TYPES OF POLYMER STRUCTURE
PET, AMORPHOUS
PET, PARTLY CRYSTALLINE
USES AND APPLICATION OF PET
RECYCLING OF PET BOTTLES
RECYCLING OF PET-BOTTLES
DEPENDING ON THE TYPE OF RAW MATERIAL THREE TYPES
OF RECYCLING ARE POSSIBLE:
TABLE DESCRIBES THE PRECONDITIONS FOR THE DIFFERENT
RECYCLING OPPORTUNITIES
CLEAR PET FLAKE – BOTTLE SPECIFICATION
OVERVIEW OF PET RECYCLING IN AFRICA
PRODUCTION TRENDS OF POLYETHYLENE TEREPHTHALATE BOTTLES WORLDWIDE
PET BOTTLE RECYCLE RATE (GLOBALLY)
WORLDWIDE PLASTIC RECYCLING INDUSTRY
THE NEED FOR PLASTIC RECYCLING
ACTIVELY IMPROVING THE VALUE CHAIN
MARKET SURVEY OF PRODUCTS MADE FROM RECYCLED PET
INDIAN SOLID WASTE MARKET TO GROW AT 7.14% CAGR BY 2025
FINISHED PRODUCTS THAT CAN BE MADE FROM PET RECYCLED
GRANULES OR FLAKES
OVERVIEW OF PLASTIC RECYCLING
SORTING EQUIPMENT
SIZE REDUCTION MACHINES
WASHING EQUIPMENT
SEPARATING EQUIPMENT
PELLETIZING MACHINES
DEMAND FOR PET PACKAGING MATERIAL TO REACH $60 BILLION BY 2019
U.S. PET BOTTLE RECYCLING RATE CLIMBS TO 31.2%
CHALLENGES
PLASTIC BOTTLE RECYCLING, RECYCLED PET PRICE INCREASES
ADVANCEMENT AND PRACTICES IN PET RECYCLING
POST CONSUMER PET WASTE
SORTING
PROCESSING FOR SALE
FURTHER TREATMENT
DETAILS OF PET RECYCLING
PROCESS OF PET RECYCLING UNIT
SEQUENCES OF OPERATION INVOLVED IN PET RECYCLING UNIT
MANUFACTURING PROCESS IN DETAILS
METHOD OF OPERATION
PRE-SORTING
DRY LABEL SEPARATION
SIZE REDUCTION
THE WASHING MODULE
WATER CASCADE
PARCIVAL FILTRATION SYSTEM
THE DECONTAMINATION MODULECLOSE
AUTOMATIC PROCESSES AND QUALITY SURVEILLANCE CLOSE
QUALITY "TRAFFIC LIGHT"
PROCESS FLOW DIAGRAM
PROCESS FLOW DIAGRAM FOR PET WASHING
LOWERING THE COST OF PET RECYCLING
THROUGH BETTER LABEL TECHNOLOGY
PRACTICES IN PET RECYCLING
RECYCLED THERMOPLASTIC POLYMERS
PRIMARY RECYCLING
SECONDARY RECYCLING OR MECHANICAL RECYCLING
FEEDSTOCK OR CHEMICAL RECYCLING 95
MELT FILTERATION AND DRYING POLYESTER
DRYING POLYESTER
PLANT LAYOUT
ADDRESSES OF CONSULTANT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
SUPPLIERS OF RAW MATERIALS
PET BOTTLES WASTE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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