RECYCLING OF RUBBER TYRE AND EXTRACTION OF ALL BY PRODUCTS
[EIRI/EDPR/4801] J.C.: 3022XL
INTRODUCTION
The automotive vehicles are increasing rapidly due to increasing motorization and industrialization which definitely leads to generation of tyre waste globally. Billions of waste tyres are available in all over the world. We can’t burn or landfill them due to pollution problems. Disposal of tyre waste is becoming an environmental challenge in many developing countries like India due to its non-biodegradability. Now a day, the developed techniques like pyrolysis process could be used to produce fuel oil from tyre waste to substitute the conventional energy resources/ fossil fuel.
COST ESTIMATION
Plant Capacity 20MT/Day
Land & Building (8000 sq.mt.) Rs.3.00 Cr
Plant & Machinery Rs. 1.41 Cr
Working Capital for 2 Month Rs. 2.49 Cr
Total Capital Investment Rs. 7.25 Cr
Rate of Return 52%
Break Even Point 37%
CONTENTS
INTRODUCTION
PROBLEMS WITH WASTE TYRES
THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:
FACT FINDING RELATED TO TYRES
PYROLYSIS PLANT PROCESS
PYROLYSIS END PRODUCTS
USES AND APPLICATIONS
USES AND APPLICATIONS OF FUEL OIL
1. FOR DOMESTIC USE:
2. FOR TRANSPORT:
3. IN INDUSTRY:
4. AS ROCKET FUEL:
USES AND APPLICATIONS OF CARBON BLACK
1. RUBBER REINFORCEMENT
2. COLOURS AND PIGMENTS FOR PLASTICS
3. ELECTRIC EQUIPMENT AND CONDUCTIVE COMPONENTS
4. OTHERS
USES AND APPLICATION OF PYROLYTIC GAS
STEEL WIRE SCRAPS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE
1. PROCUREMENT OF SCRAP TYRES
2. INSPECTION
3. STEEL WIRE PULLING
4. TYRE SHREDDING MACHINE
5. TRANSPORTATION
6. PYROLYSIS PROCESS
PYROLYSIS END PRODUCTS
PLANT AND MACHINERY
MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS
MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT
THE MAIN COMPONENTS OF THE TYRE PYROLYSIS PLANT
1. PYROLYSIS REACTOR
2. VACUUM DEVICE
3. THE CONDENSER
4. CARBON BLACK DISCHARGE DEVICE – WIND CONVEYING SYSTEM
5. TAIL GAS CLEANING AND ODOR REMOVAL SYSTEM
POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE
TYRE PYROLYSIS PLANT
SMOKE POLLUTION CONTROL SYSTEM OF DOING WASTE
TYRE PYROLYSIS PLANT
ODOR POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE
PYROLYSIS PLANT
MARKET POSITION
GLOBAL MARKET TREND
TIRE RECYCLING MARKET SEGMENTATION
BASED ON RUBBER TYPE
BASED ON PRODUCT TYPE
BASED ON END-USER
BASED ON GEOGRAPHY
BACKGROUND AND SIGNIFICANCE OF THE TYRE PYROLYSIS
PROJECT DEVELOPMENT REPORT-
RAW MATERIAL MARKET-
PYROLYSIS PLANT FINISHED PRODUCTS MARKET-
MAIN REASONS TO SET-UP PYROLYSIS PLANT PROCESS-
MAJOR DRIVERS OF TIRE RECYCLING MARKET
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
PRESENT MANUFACTURES AND SUPPLIERS
SUPPLIERS OF FURNACE OIL
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF TYRES SCRAP
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WASTE TYRE RECYCLING PLANT
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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