RED OXIDE PRIMER & ALUMINUM PAINT
[CODE NO.3823]
It is important to understand the red oxide primer manufacturing process via the primer and aluminium plant. It needs to be well noted that the red oxide primer is a kind of formulated coating that is used as a base coat for ferrous metals. This primer is known to serve a similar purpose to internal wall primers. It also gives the steel and iron surfaces a layer of protection. It is not difficult working with red oxide primer. However, it is important to be aware of application tips as well as safety precautions associated with red oxide primer and aluminium plant.
The red oxide primer is a kind of alkyd based primer that is ideal for ferrous metal surfaces. It is free from metals such as chromium, lead and mercury. A flat-sheen surface is created by primers that can be bonded easily. Most primers contain pigments as well as different kinds of fillers. These in turn create a flat coarse surface. The advantage of using this primer is that it can be easily tinted which in turn can be helpful when painting dark colors. Dark tinted primer shall mean fewer coats of finish paint to achieve the deep color as desired.
The red oxide primer is kind of an economical primer that is used for general steel applications. It is not to be used on galvanized iron in humid conditions. The red oxide primer is extensively used in building and construction sector. It is used as a kind of a preparatory coat on the walls and various different substrates before applying the paint. Many foreign companies have been using it for commercial infrastructure such as houses, buildings, warehouses, offices, production houses and various other construction activities in different countries.
There have been mega construction projects in countries such as Qatar, Kuwait, Bahrain, Oman, Saudi Arabia – which shall drive the metal coatings market in the Middle East. As mentioned before, the red oxide primer is extensively used in the building and construction sector and is used as a preparatory coat on substrates and the walls. The red oxide and aluminium plant is much used in the construction and the real estate industry and has wide applications. It is ready for use with roller and brush. The plant must be free of rust, dirt, oil and grease. Application of just a single coat is important. It is important to have a market outlook to understand the real applications of red oxide primer and aluminium plant.
There are various competitors who manufacture the red oxide primer and aluminium plant. It is advisable that when a red oxide primer is used, a short pile roller or a brush is used. It is important to spray the red oxide primer onto the surface of the plant. The red oxide primer can be used for BBQ, garage doors, metal garden furniture, radiators, economical primer for general steel applications, metal railings, metal garden furniture, and many other well known purposes that can be listed.
COST ESTIMATION
Plant Capacity 1.10 MT/Day
Land & Building (1800 sq.mt.) Rs. 1.18 Cr
Plant & Machinery Rs. 56 Lac
Working Capital for 1 Month Rs. 1.13 Cr
Total Capital Investment Rs. 3.14 Cr
Rate of Return 52%
Break Even Point 48%
INTRODUCTION
FUNCTIONS OF PAINT
PROTECTION
DECORATION
THE HISTORY OF IRON OXIDE:-
INTRODUCTION OF ALUMINUM PAINT
PROPERTIES OF ALUMINUM PAINTS:
LOCATION FOR PLANT
THE COMPONENTS OF PAINT
CLASSIFICATION OF PAINT/ TYPES OF PAINTS
OIL PAINT
VARNISH
ENAMEL
LATEX PAINT
WATER-REDUCIBLE PAINTS
ALKYDS
EPOXY
POLYESTER-EPOXY
ACRYLIC-EPOXY
POLYAMIDE-EPOXY
URETHANE-MODIFIED ALKYDS
ACRYLIC-URETHANE COATINGS
ALUMINUM PAINT
SHELLAC
PAINTSYSTEMSAND COMPONENTS
FUNCTIONS OF PAINT SYSTEM COMPONENT
PROPERTIES OF PAINT
PHYSICAL CHARACTERISTICS
LIST OF THE REQUIRED MACHINERY AND EQUIPMENT
PRODUCTION PROCESSES
STEP I – MANUFACTURING OF RED OXIDE PIGMENT FROM PICKLE LIQUOR
STEP II - MANUFACTURING OF RED OXIDE PAINT FROM RED OXIDE PIGMENT
MANUFACTURING PROCESS OF ALUMINUM PIGMENTS
PARTICLE SIZE
PARTICLE SIZE DISTRIBUTION
SOLVENT BASED COATING:
BASIC FORMULATION OF ALUMINUM PAINT :- (W/W%)
MACHINERY
SETTLING TANK
STORAGE TANK
SOLUTION TANK & OXIDATION TANK
FILTER PRESS
RAW MATERIAL SUPPLIERS
IRON SCRAP
SODA ASH
MAGNESIUM CARBONATE
ZINC CHROMATE
COBALT-NAPHTHENATE
MTO
ALUMINUM PIGMENTS:
SOLID PIGMENTS:
SOLVENT (THINNER):
ANOTHER PRODUCTION PROCESSES FOR RED PIGMENTS
MANUFACTURING PROCESS:- THE LAUX PROCESS
FIG: - MANUFACTURE OF RED IRON OXIDE PIGMENT BY THE ANILINE
(LAUX) PROCESS
THE PRECIPITATION PROCESS
THE PENNIMAN PROCESS
PRODUCT PROPERTIES AND DELIVERY FORMS OF IRON OXIDE PIGMENTS
POWDER PIGMENTS
MICRONIZED POWDER PIGMENTS
COMPACT POWDER
GRANULES
LIQUID COLORS
MARKET SURVEY
PRODUCT INSIGHTS
COLOR INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
IRON OXIDE PIGMENTS MARKET SHARE INSIGHTS
GLOBAL IRON OXIDE MARKET DYNAMICS
GLOBAL IRON OXIDE MARKET TRENDS
ALUMINUM PAINT:
ASIA PACIFIC MARKET:
KEY MARKET PLAYERS
MACHINERY PHOTOGRAPHS
STORAGE TANK
SETTLING TANK
PRECIPITATION TANK
SOLUTION TANK
FILTER PRESS
FLUIDIZED BED DRIER
MINI BOILER
BALL MILL
PULVERIZES
DG SET
PRODUCT PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
IRON SCRAP
SODA ASH
MAGNESIUM CARBONATE
ZINC CHROMATE
CACO3
COBALT NAPHTHENATE
LEAD NAPHETHENATE
M.T.O
ALUMINUM PIGMENTS:
SOLVENT: CARRIER
BINDER: ACRYLIC
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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