Industry Overview
RO membrane cartridges are advanced filtration components designed with high-quality polyethersulfone (ES) or nylon 66 membrane layers and pleated technology to provide a high filtration surface area and strong contaminant-holding capacity. They are used for sterile filtration, pre-filtration, purification, and applications requiring low protein binding and absolute bacteria retention under both wet and dry conditions.
The cartridges are designed to withstand mechanical and thermal stress, with polypropylene (PP) cores, outer supports, and end caps providing chemical resistance and durability. The report states an efficiency rating of up to 99.98% and identifies applications across chemical, biological, electronics, food and beverage, pharmaceutical, water-processing, and engineering operations.
RO membrane systems can remove 90–99% of contaminants such as TDSs and serve as barriers for pathogens and emerging contaminants in water reuse. Their performance is influenced by pH, oxidized substances such as chlorine, organic materials, algae, and bacteria, making appropriate pretreatment important to minimize contamination and fouling. The report covers filtration stages, TFC membrane manufacturing, spiral-wound cartridge assembly, quality control, plant requirements, suppliers, and project economics.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 1.66666 Nos/Day |
| Land & Building (4047 sq.mt.) | Rs. 2.28 Cr |
| Plant & Machinery | Rs. 1.96 Cr |
| Working Capital for 2 Months | Rs. 2.23 Cr |
| Total Capital Investment | Rs. 6.84 Cr |
| Rate of Return | 22% |
| Break Even Point | 70% |
Content Index
- INTRODUCTION
- STAGES OF FILTRATION
- TYPES OF FILTER USED IN REVERSE OSMOSIS PROCESS
- SEDIMENT FILTER
- SIZES
- MATERIALS OF CONSTRUCTION
- APPLICATIONS
- ACTIVATED CARBON FILTER
- TYPES OF ACTIVATED CARBON FILTER
- GRANULAR ACTIVATED CARBON FILTER
- ADVANTAGES
- DISADVANTAGES
- CARBON BLOCK FILTER
- ADVANTAGES
- THIN FILM COMPOSITE MEMBRANE FILTER (RO FILTER)
- SPIRAL WOUND MODULE
- CONSTRUCTION
- HOW IT WORKS
- DISADVANTAGES
- ADVANTAGES
- FILTER HOUSING
- USES AND APPLICATION
- INDUSTRIAL USE
- DRINKING WATER PRODUCTION
- WASTE WATER REUSE AND RECLAMATION
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- PRODUCTION PROCESS SPIRAL WOUND THIN FILM COMPOSITE RO MEMBRANE FILTER
- RAW MATERIALS:
- MANUFACTURING PROCESS
- THERE ARE THE MAIN THREE STEPS FOR MAKING TFC MEMBRANE
- PREPARATION OF CASTING SOLUTION (PSF SOL)
- PHASE INVERSION METHOD FOR PREPARATION SUPPORTING MEMBRANE (LAYER) (CASTING PROCESS)
- IMMERSION PRECIPITATION
- FACTORS AFFECTING MEMBRANE STRUCTURE
- ADDITION OF SOLVENT TO THE COAGULATION BATH
- POLYMER CONCENTRATION
- ADDITION OF NON-SOLVENT TO THE CASTING SOLUTION
- EVAPORATION TIME
- PORE-FORMING ADDITIVES
- MEMBRANE POST-TREATMENT
- ANNEALING
- CROSSLINKING
- DRYING BY SOLVENT EXCHANGE
- PREPARATION OF POLYAMIDE ACTIVE LAYER (COATING PROCESS) ON SUPPORT LAYER
- COATING PROCESS
- DIP COATING
- INTERFACIAL POLYMERISATION
- STEPS INVOLVED IN INTERFACIAL POLYMERIZATION
- ASSEMBLING PROCESS OF SPIRAL WOUND MEMBRANE CARTRIDGE
- QUALITY CONTROL
- VACUUM DECAY TEST
- THE PROCEDURE IS AS FOLLOWS:
- FIGURE:- VACUUM DECAY TEST
- PERFORMANCE TEST
- MARKET POSITION
- PLANT LAYOUT
- SUPPLIERS OF TFC RO MEMBRANE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF POLYPROPILINE
- SUPPLIERS OF POLYAMIDE
- SUPPLIERS OF POLY-EHER SULPHONE
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF TFC RO MEMBRANE CARTRIDGE MAKING MACHINE
- SUPPLIERS OF POLY SULPHONE CASTING AND COATING MACHINE
- SUPPLIERS OF MEMBRANE LAB TEST EQUIPMENT
- SUPPLIERS OF INJECTION MOLDING MACHINE
- SUPPLIERS OF SPIRAL WOUND MEMBRANE ASSEMBLING PLANT
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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