Industry Overview
Adhesives are materials used for bonding that exhibit flow at the time of application. Adhesion does not follow a single simple theory; depending on the system, bonding may involve a combination of adsorption, electrostatic attraction and diffusion. Adhesives can be classified according to end use, such as adhesives for metals or textiles, or more appropriately according to their chemical properties and performance.
Surface preparation is a particularly important aspect of adhesion technology because the condition of the surfaces directly influences bonding performance. Rubber solution is a substance capable of holding rubber materials together through surface attachment. Adhesive systems may develop the internal or cohesive strength required to hold materials together while cooling from liquid to solid, while losing solvent, or during chemical reaction. Pressure-sensitive adhesives generally hold materials together without undergoing a phase change.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 1 Ton/Day |
| Land & Building (1000 sq.mt.) | Rs. 1.36 Cr |
| Plant & Machinery | Rs. 70 Lac |
| Working Capital for 2 Months | Rs. 94 Lac |
| Total Capital Investment | Rs. 3.08 Cr |
| Rate of Return | 31% |
| Break Even Point | 51% |
Content Index
- INTRODUCTION
- PROPERTIES OF ADHESIVE
- CRYSTALLIZATION
- VISCOSITY
- POLARITY
- OPEN TIME
- APPLICATION AREA FOR ADHESIVE BONDING
- RUBBER DERIVATIVES
- USES AND APPLICATION
- THEORY OF ADHESION
- ADSORPTION THEORY
- ELECTRICAL THEORY
- DIFFUSION THEORY
- PRACTICAL VIEW-POINT
- B.I.S. SPECIFICATION
- RAW MATERIALS
- NATURAL RUBBER
- EVAPORATION OR DIFFUSION TYPES
- WATER BASED SYSTEMS
- NATURAL AND SYNTHETIC ADHESIVES
- MARKET OVERVIEW OF ADHESIVE
- OVERVIEW OF ADHESIVE INDUSTRY IN INDIA
- TYPES OF ADHESIVES
- SOLVENT BASED ADHESIVES
- WATER BASED ADHESIVES
- FUTURE OF LAMINATING ADHESIVES
- FUTURE OF PACKAGING ADHESIVES
- COMPETITION
- TYPES OF RUBBER SOLUTION
- 2. TERMINOLOGY
- 3. TYPES
- 4. REQUIREMENTS
- 5. PACKING AND MARKING
- DETERMINATION OF ADHESION STRENGTH
- DETERMINATION OF ADHESION STRENGTH AFTER HEAT AGEING
- DETERMINATION OF ADHESION STRENGTH AFTER
- IMMERSION IN WATER
- SAMPLING OF RUBBER-BASED ADHESIVES
- COMPOSITION OF SOLVENT BORNE ADHESIVE
- SOLVENT SELECTION
- ANTIOXIDANTS AND ACID ACCEPTORS
- RESINS
- POLYCHLOROPRENE OR CHLOROPRENE RUBBER
- BASED ADHESIVE
- CHEMISTRY AND MANUFACTURE OF POLYCHLOROPRENE
- FORMULATION OF SYNTHETIC
- RUBBER BASED ADHESIVE
- LAMINATION ADHESIVE:
- RUBBER ADHESIVE FOR TYRE RETREADING:
- LEATHER ADHESIVE:
- ADHESIVE FOR BONDING VINYL TO FABRIC:
- PRESSURE SENSITIVE ADHESIVE:
- LATEX BASED ADHESIVE (CHEAP QUALITY):
- FORMULATION-1:
- FORMULATION-2:
- FORMULATION-1:
- FORMULATION-3
- SPECIAL ADHESIVES
- FREEZE - RESISTANT PRESSURE ADHESIVE
- FORMULATIONS OF RUBBER SOLUTION
- FORMULATION - 1
- FORMULATION - 2
- LUKOPLAST ADHESIVE
- FORMULATION - 3
- SELF CURING SOLUTION (GENERAL PURPOSE)
- MANUFACTURING PROCESSES OF RUBBER ADHESIVE
- DIFFERENT FORMULATION AND PROCEDURE OF RUBBER BASED ADHESIVE COMPOSITION OF SOLVENT BASED ADHESIVES
- ELASTOMERS
- TABLE: DIFFERENCES BETWEEN HIGH AND LOW DEGREE OF CRYSTALLIZATION OF POLYURETHANES
- TABLE: TYPICAL COMPOSITION FOR PU SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
- TABLE: TYPICAL COMPOSITION FOR PCP SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
- TABLE: TYPICAL COMPOSITION FOR SIS SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
- TABLE: TYPICAL COMPOSITION FOR NR SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)
- RESINS
- ADDITIVES
- SOLVENTS
- FORMULATION AND PROCESS OF POLYCHLOROPRENE/NEOPRENE BASED ADHESIVE
- FORMULATION OF ADHESIVE BASED ON NEOPRENE RUBBER
- FORMULATION – 1
- FORMULATION – 2
- FORMULATION – 3
- FORMULATION OF POLYCHLOROPRENE
- RUBBER ADHESIVE
- FORMULATION OF SYNTHETIC RUBBER ADHESIVE
- FORMULATION OF SBR SUBSTRATE COMPOUNDING
- FORMULATION OF NITRITE RUBBER COMPOUNDING
- ANTIOXIDANTS
- MANUFACTURING PROCESS
- DISSOLUTION OF RUBBER:
- PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE
- HIGH SPEED PREPARATION OF RUBBER SOLUTION
- HIGH SPEED PREPARATION OF RUBBER SOLUTIONS
- THE PROCESS
- THE PROBLEM
- THE SOLUTION
- OPERATION IS AS FOLLOWS:
- HIGH SHEAR IN-LINE MIXER
- DUPLEX DISINTEGRATOR/DISSOLVER
- D2500 DISINTEGRATOR/DISSOLVER
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT & MACHINERY
- RUBBER MIXING MILL
- REACTION VESSEL
- TANKS
- LABORATORY EQUIPMENTS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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