Detailed Project Report (DPR) on rubberised adhesive (sr adhesive) used in leather and other allied industries

Detailed Project Report (DPR) on rubberised adhesive (sr adhesive) used in leather and other allied industries

RUBBERISED ADHESIVE (SR ADHESIVE) USED IN LEATHER AND OTHER ALLIED INDUSTRIES [CODE NO.3654]  


The basic definition of an adhesive as used by the Adhesive Sealant Council in America is a material used for bonding that exhibits flow at the time of application.

There is no simple theory of adhesion, and the truth for any one system is probably a combination of adsorption, electrostatic attraction and diffusion.

There are many methods of classifying adhesives. Some use a system of end use, e.g. adhesives for metals, adhesives for textiles etc. However a system based on the chemical properties and performance is more appropriate.

From a practical viewpoint the most important aspect of adhesion technology is preparation of the surfaces of the materials to be bonded together.

Rubber Solution is defined as a substance capable of holding Rubber materials together by surface attachment.

Substances  may attach to surfaces and develop the  internal or  cohesive strength necessary to hold materials together  while cooling from  the liquid to the solid state, while losing solvent or  during chemical section substances called  pressure-sensitive adhesive  generally  do not undergo  phase change in  order  to hold materials together.

COST ESTIMATION

Plant Capacity            1 Ton/Day       
Land & Building (1000 sq.mt.)      Rs. 1.36 Cr         
Plant & Machinery                      Rs. 70 Lac     
Working Capital for 2 Months     Rs. 94 Lac
Total Capital Investment              Rs. 3.08 Cr
Rate of Return            31%                   
Break Even Point             51%            
              
     
        
INTRODUCTION    
PROPERTIES OF ADHESIVE    
CRYSTALLIZATION    
VISCOSITY    
POLARITY    
OPEN TIME    
APPLICATION AREA FOR ADHESIVE BONDING    
RUBBER DERIVATIVES    
USES AND APPLICATION    
THEORY OF ADHESION    
ADSORPTION THEORY    
ELECTRICAL THEORY    
DIFFUSION THEORY    
PRACTICAL VIEW-POINT    
B.I.S. SPECIFICATION    
RAW MATERIALS    
NATURAL RUBBER    
EVAPORATION OR DIFFUSION TYPES    
WATER BASED SYSTEMS    
NATURAL AND SYNTHETIC ADHESIVES    
MARKET OVERVIEW OF ADHESIVE    
OVERVIEW OF ADHESIVE INDUSTRY IN INDIA    
TYPES OF ADHESIVES    
SOLVENT BASED ADHESIVES    
WATER BASED ADHESIVES    
FUTURE OF LAMINATING ADHESIVES    
FUTURE OF PACKAGING ADHESIVES    
COMPETITION    
TYPES OF RUBBER SOLUTION    
2.   TERMINOLOGY    
3.   TYPES    
4.   REQUIREMENTS    
5.   PACKING AND MARKING    
DETERMINATION OF ADHESION STRENGTH    
DETERMINATION OF ADHESION STRENGTH AFTER HEAT AGEING    
DETERMINATION OF ADHESION STRENGTH AFTER    
IMMERSION IN WATER    
SAMPLING OF RUBBER-BASED ADHESIVES    
COMPOSITION OF SOLVENT BORNE ADHESIVE    
SOLVENT SELECTION    
ANTIOXIDANTS AND ACID ACCEPTORS    
RESINS    
POLYCHLOROPRENE OR CHLOROPRENE RUBBER    
BASED ADHESIVE    
CHEMISTRY AND MANUFACTURE OF POLYCHLOROPRENE    
FORMULATION OF SYNTHETIC    
RUBBER BASED ADHESIVE    
LAMINATION ADHESIVE:    
RUBBER ADHESIVE FOR TYRE RETREADING:    
LEATHER ADHESIVE:    
ADHESIVE FOR BONDING VINYL TO FABRIC:    
PRESSURE SENSITIVE ADHESIVE:    
LATEX BASED ADHESIVE (CHEAP QUALITY):    
FORMULATION-1:    
FORMULATION-2:    
FORMULATION-1:    
FORMULATION-3    
SPECIAL ADHESIVES    
FREEZE - RESISTANT PRESSURE ADHESIVE    
FORMULATIONS OF RUBBER SOLUTION    
FORMULATION - 1    
FORMULATION - 2    
LUKOPLAST ADHESIVE    
FORMULATION - 3    
SELF CURING SOLUTION (GENERAL PURPOSE)    
MANUFACTURING PROCESSES OF RUBBER ADHESIVE    
DIFFERENT FORMULATION AND PROCEDURE OF RUBBER BASED ADHESIVE COMPOSITION OF SOLVENT BASED ADHESIVES    
ELASTOMERS    
TABLE: DIFFERENCES BETWEEN HIGH AND LOW DEGREE OF CRYSTALLIZATION OF POLYURETHANES    
TABLE: TYPICAL COMPOSITION FOR PU SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)    
TABLE: TYPICAL COMPOSITION FOR PCP SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)    
TABLE: TYPICAL COMPOSITION FOR SIS SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)    
TABLE: TYPICAL COMPOSITION FOR NR SOLVENT BASED ADHESIVE, PHR (PARTS PER HUNDRED PARTS OF RUBBER)    
RESINS    
ADDITIVES    
SOLVENTS    
FORMULATION AND PROCESS OF POLYCHLOROPRENE/NEOPRENE BASED ADHESIVE    
FORMULATION OF ADHESIVE BASED ON NEOPRENE RUBBER    
FORMULATION – 1    
FORMULATION – 2    
FORMULATION – 3    
FORMULATION OF POLYCHLOROPRENE    
RUBBER ADHESIVE    
FORMULATION OF SYNTHETIC RUBBER ADHESIVE    
FORMULATION OF SBR SUBSTRATE COMPOUNDING    
FORMULATION OF NITRITE RUBBER COMPOUNDING    
ANTIOXIDANTS    
MANUFACTURING PROCESS    
DISSOLUTION OF RUBBER:    
PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE    
HIGH SPEED PREPARATION OF RUBBER SOLUTION    
HIGH SPEED PREPARATION OF RUBBER SOLUTIONS    
THE PROCESS    
THE PROBLEM    
THE SOLUTION    
OPERATION IS AS FOLLOWS:    
HIGH SHEAR IN-LINE MIXER    
DUPLEX DISINTEGRATOR/DISSOLVER    
D2500 DISINTEGRATOR/DISSOLVER    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT & MACHINERY    
RUBBER MIXING MILL    
REACTION VESSEL    
TANKS    
LABORATORY EQUIPMENTS

    
APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    
 

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