Detailed Project Report (DPR) on sanitary napkins (biodegradable)

SANITARY NAPKINS (BIODEGRADABLE)
 [CODE NO. 3011]


Sanitary napkin is a hygiene absorbent product used by women during menstrual periods. It is a product of technical textile. A sanitary napkin, sanitary towel, sanitary pad, menstrual pad, maxi pad, or pad is an absorbent item worn by a woman while she is menstruating, recovering from vaginal surgery, for lochia (post birth bleeding), abortion, or any other situation where it is necessary to absorb a flow of blood from a woman's vagina.

 Sanitary napkin

The menstrual cycle stars for young women between the ages 11-17, frequently around 12-13 years. On average a woman experiences a period every 28th day, 12-13 times in a year. A menstrual period normally lasts 3-7 days. The loss of fluid in a period is on average half a cup or 65-80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45-55. The feminine hygiene products market has evolved over more than 100 years.


     The sanitary napkin industry is closely connected with the mode of life which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing.

     In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving to napkins.  On small scale, the processed cotton is purchased which is spinned and woren.

     Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women.

     Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably.

     Because  of intensive improvement and progress  of  sanitary goods  after world war II, sanitary napkin is replaced  absorbent cotton  in  many countries today since it is clean &  it  can  be carried easily, and since it is thrown away after once used.

     Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material.

     Sanitary Napkin for Ladies monthly uses well-done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications.  Extending to the abilities of owe engineering, the machinery for producing maternity pad, adult's pad are also available.

     Here in this report, details of well-done napkin making plant is given.  However, the composition of sanitary napkin & a typical layout for crushed-pulp Type Napkin Making Plant is also described.


COST ESTIMATION

Plant Capacity                                                 320000.00 NOS/day      
Land & Building (1500 Sq.Mtr)                    Rs. 2.15 Cr
Plant & Machinery                                           Rs. 1.00 Cr
W.C. for 3 Months                                           Rs. 2.26 Cr
Total Capital Investment                                Rs.5.58  Cr
Rate of Return                                                 59%
Break Even Point                                             40%


PRODUCT INTRODUCTION    
USES AND APPLICATIONS    
SANITARY NAPKINS FOR LADIES    
PROPERTIES    
TYPES OF SANITARY NAPKINS    
RAW MATERIAL    
MARKET SURVEY    
MANUFACTURER AND SUPPLIER OF SANITARY NAPKINS
B.I.S SPECIFICATION    
B.I.S SPECIFICATION (SANITARY NAPKINS)    
PREPARATORY PROCESSES FOR SANITARY NAPKINS    
ALTERNATE MANUFACTURING METHOD OF SANITARY NAPKIN    
OTHER METHODS    
CORRUGATED SANITARY NAPKIN    
MULTI-LAYER SANITARY NAPKIN    
THIN, FLEXIBLE SANITARY NAPKIN    
COMPRESSION-RESISTANT SANITARY NAPKIN    
TECHNICAL SPECIFICATION OF SANITARY NAPKIN    
RAW MATERIALS REQUIRED    
RAW MATERIALS' DESCRIPTION & SPECIFICATIONS    
PRESSURE SENSITIVE ADHESIVE    
SPECIFICATIONS OF THE RAW MATERIALS    
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN    
PRODUCTION METHOD OF SANITARY NAPKIN    
PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION    
FLOW SHEET    
SEMI AUTOMATIC MAKING ASSEMBLY FOR SANITARY NAPKIN    
KTN-900 IMPORTED SANITARY NAPKIN MACHINE    
PLANT LAYOUT    
A DRAFT OF PLANT LAY-OUT FOR YOUR REFERENCE    
MACHINERY CAPACITY    
CONSULTANT FOR SETTINGUP THE SANIATRY NAPKINS
  AND DISPOSABLE DIAPER PROJECTS    
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
MANUFACTURERS OF NON WOVEN FABRIC    
PLANT & MACHINERIES (IMPORTED)    
MORE INFORMATION ON MACHINERY    
MACHINERY STRUCTURE    
THE PROPERTY OF THE RAW MATERIALS    
THE SPECIFICATIONS OF THE RAW MATERIAL
FOR SANITARY PAD (NAPKIN)    
THE FOLLOWING TYPES ARE MULTI-FUNCTION LINES: YOU CAN
  SHIFT THE FUNCTION TO THE DIAPER FUNCTION.    
PRODUCTION COST AND PROFIT ANALYSIS    
PRICE LIST    

APPENDIX – A :

 1.             COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET