SCAFFOLDING MATERIALS
[CODE NO.3957]
Fabrication industry is a specialized industry of paramount importance & bridges the gap between the main producer of steel and its consumers. This industry essentially covers a vast range of widely different structural like shuttering/scaffolding material etc.
Attempt may be made to find the broad limits of the industry in terms of the basic processes undertaken, which include cutting, welding, bending, grinding & painting etc.
Structural fabrication finds extensive use in various developmental activities though the range and extent of their utilization may vary from one sector to another. Traditionally the most important fabrications are the general structurals used for all types of residential buildings, commercial complex, Multi storied Buildings etc. are scaffolding material.
The fabrication of scaffolding materials takes recourse to Acrow Props, Acrow Span Floor Farms, H-Frame Systems etc.
Acrow Props vary in sizes 0-3'5" to 6'0", 1-5'9" to 10'3", 2-6'6" to 10'3", 2-6'6" to 11'0", 3-8'6" to 13'0" etc.
Slab Forms eliminate use of cut pieces of timber as they can field up odd shapes of slab.
COST ESTIMATION
Plant Capacity 24.00 MT Day
Land & Building (8000 Sq.Mtr) Rs 6.30 Cr
Plant & Machinery Rs 1.64 Cr
Working Capital for 1 Month Rs 6.46 Cr
Total Capital Investment Rs.14.89 Cr
Rate of Return 29%
Break Even Point 49%
INTRODUCTION
MATERIAL OF CONSTRUCTION FOR SCAFFOLDING
MILD STEEL
SCAFFOLDING
LIST OF SCAFFOLDING COMPONENTS:
1. STANDARDS
2. LEDGERS
3. TRANSOMS
OTHER BASIC COMPONENTS OF THE SCAFFOLDING
1. SCAFFOLD TUBES
2. SCAFFOLD COUPLERS
3. ADJUSTABLE BASE PLATES
4. DIAGONAL BRACES
5. TOE BOARDS
6. DECKS
TYPES OF SCAFFOLDING
USES & APPLICATION
(1) FLOOR FORMS
(2) SLAB FORM
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
FABRICATION PROCESS OF SCAFFLDING MATERIAL
MAIN COMPONENTS TO BE MANUFACTURED
(1) ACROW PROPS
DIFFERENT ACROW PROP SIZES
(2) SLAB FORMS STANDARD SIZES OF SLAB FORMS
(3) FLOOR FORMS
STANDARD SIZES OF FLOOR FORMS
(4) H-FRAME SYSTEM
H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM
H-FRAME (CROSS BRACE)
(5) H-FRAME SYSTEMS
(6) STANDARD SIZES OF H-FRAMES
(7) WALL FORM SYSTEM
DIFFERENT SIZES OF WALL FORM SYSTEM
PROCESS DESCRIPTION
(1) SHEET METAL CUTTING OPERATIONS
(A) SHEARING
(B) BLANKING
(2) DRILLING
(3) BENDING
(4) GRINDING
(5) PAINTING
MARKET POSITION
CURRENT SCENARIO
CLASSIFICATION
FORM TYPES
INSULATING CONCRETE FORMS
WALL FORMS
COM-SHELLS
ARCHITECTURAL FORMS
FORMLINERS
DROPHEAD FORMWORK
FLYING FORMS
INFLATED FORMS
CONCRETE CANVAS (CC)
CONCRETE CANVAS SHELTERS (CCS)
FABRIC FORMS
SOME OF THE MAIN ADVANTAGES ARE;
SLIPFORM
MARKET GROWTH
GLOBAL MARKET
GLOBAL FORMWORK MARKET, BY MATERIAL TYPE,
2014 - 2024 (USD BILLION)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE 68
PLANT LAYOUT 69
SUPPLIERS OF SHUTTERING/SCAFFOLDING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF HOT ROLLED SHEETS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF M.S FLAT
SUPPLIERS OF M.S PLATE
SUPPLIERS OF M.S PIPE
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF POWER HACSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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