SINTERED METAL AUTO COMPONENTS
[CODE NO.3814]
Sintering is a manufacturing process of forming objects from powder heated up at temperatures below the melting point. The compacted powder particles are bonded together in solid state or limited amount of liquid (< 25% in volume). Sintering is originally developed for manufacturing ceramic objects. Today, it becomes an important process of powder metallurgy.
The components manufactured from sintering process have high toughness and high strength. They are molded before bonded, therefore they can have complex shapes and do not require machining. Common sintered parts include shock absorber pistons, belt pulleys, small helical gears, drive gears for chainsaws, and automotive pump gears.
Sintering is the process in which the green compact metal powder is subjected to heat at a temperature below the melting point of the solid metal. It is one of the two operations of powder metallurgical technology through which an ordinary shape to a complicated one can be manufactured at reasonable cost. The other operation is compacting or pressing which consists of subjecting the suitably prepared powder mixture at normal or elevated temperature to considerable pressure. The resulting powder compact is known as briquette and is said to be the form known as green.
In this process metal powder at a required ratio is blended, then pressed to desired level at a high pressure with precision tools and finally bonded or fused at elevated temperature in a furnace under a protective atmosphere as a high quality finished part, with mechanical properties more or less equal to parts manufactured under conventional method.
This profile deals with the manufacturing of sintered bronze bush bearing which can be useful for any prospective entrepreneur.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (5000 sq.mt.) Rs. 4.96 Cr
Plant & Machinery Rs. 4.31 Cr
Working Capital for 2 Months Rs. 2.39 Cr
Total Capital Investment Rs. 12.19 Cr
Rate of Return 22%
Break Even Point 68%
INTRODUCTION
(A) SPIRAL WELDED PIPE
PROPERTIES
OIL AND GAS PIPELINE
POWER PLANT
WATER & SEWERAGE
STRUCTURAL
OTHER INDUSTRIAL
PHYSICAL PROPERTIES OF PIPING MATERIALS
MALLEABILITY
DUCTILITY
BRITTLENESS
ELASTICITY
CONDUCTIVITY
CHEMICAL RESISTANCE/ RESISTANCE TO CORROSION
B.I.S. SPECIFICATION
MANUFACTURING PROCESS
(A) FOR SPIRAL WELDED PIPE
PROCESS FLOW CHART FOR SPIRAL WELDED PIPE
MANUFACTURING PROCESS OF SPIRAL WELDED PIPE
STEPS ARE GIVEN BELOW
(1) PRODUCTION METHODOLOGY
(2) GEOMETRIC MONITORING
(3) END SHEARING, BUTT WELDING AND SIDE GUIDE ROLLERS
(4) THE MAKING OF SPIRAL WELD PIPES
(5) WELDING OF PIPE
(6) CUTTING OF PIPE
(7) TESTING OF PIPE
ULTRA-SONIC TESTING
X-RAY TEST AND FLUOROSCOPY
HYDRO TESTING
(8) FINAL INSPECTION, VISUAL CHECKING, WEIGHING AND MEASURING
(9) COATING OF PIPE
EXTERNAL COATING
INTERNAL COATING
(10) FINAL MARKING
PLANT AND MACHINERY
(1) UNCOILER
(2) LAVELER
(3) SHEAR AND WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(4) ACCUMULATOR
ACCUMULATOR
THE HORIZONTAL SPIRAL ACCUMULATOR FOR WELDED PIPE LINE
(5) FORMING AND SIZING SECTION
FORMING AND SIZING MILL
MATURE TECHNOLOGY FOR ROLLER COMPATIBILITY
OPTIMIZED FORMING
EDGE BENDING
W-FORMING ON FIRST STAND
UNIQUE MODULE ROLL (ASSEMBLY ROLL) AND JUANTIE (EDGE GRADUALLY TO CENTER) FORMING TECHNOLOGY
(6) HF SOLID STATE WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(7) ANNEALING FURNACE
(8) FLYING SAW
FLYING SAW
MAIN SPECIFICATION:
MAIN SPECIFICATION:
FLYING SAW ALL DIGITAL CONTROL SYSTEM
(9) FACING AND BEVELING MACHINE
(10) STRAIGHTNER MACHINE
(11) THREADING MACHINE
THREADING MACHINE FEATURES:
(12) HYDRAULIC TESTING MACHINE
GLOBAL MARKET OF STEEL PIPES
MARKET SEGMENTATION
BY MATERIAL
BY APPLICATION
BY END-USER
KEY MARKET PLAYERS
STEEL PIPE INDUSTRY AT A GLANCE
STRUCTURE AND APPLICATION OF STEEL PIPES AND TUBES INDUSTRY
EBITDA/TONNE AND LEVERAGE ACROSS PIPE SEGMENTS/PLAYERS
STEADY IMPROVEMENT IN CREDIT PROFILES OF BOTH SEGMENTS
DEMAND FOR STEEL PIPES TO LOG CAGR OF 7-8%
SAW AND SEAMLESS PIPES
PROFITABILITY TO REBOUND FOR ERW PLAYERS, STAY HEALTHY FOR
S&S PLAYERS
ERW PIPES
MOVEMENT IN OPERATING MARGINS VIS-À-VIS HR COIL PRICES
HR COIL PRICES HAVE CORRECTED SHARPLY DUE TO EXCESS GLOBAL SUPPLY, DRIVEN BY CHINA
SAW AND SEAMLESS
ORDER BOOK OF S&S PIPE PLAYERS SEEN SWELLING
CAPEX CYCLE DONE, UTILISATION UPTREND TO CONTINUE THIS FISCAL
SAW AND SEAMLESS PIPES
UTILISATION LEVELS HEADED NORTH
INDIAN SAW PIPE INDUSTRY
TABLE 1 – PRODUCT SUMMARY
INTERNATIONAL DEMAND DRIVERS
SEAMLESS PIPES
SAW PIPES
LSAW PIPES
HSAW PIPES
WELDED (ELECTRIC RESISTANCE WELDED (ERW) AND ELECTRIC
FUSION WELDED
(EFW)) PIPES
DUCTILE IRON (DI) PIPES
GLOBAL PIPE INDUSTRY
DEMAND SCENARIO IN THE ENERGY SEGMENT
ENERGY DEMAND TO GROW AT A CAGR OF 1.4%
REPLACEMENT DEMAND FROM THE US ALSO REMAINS STRONG
DEMAND SCENARIO IN THE WATER SEGMENT
INDIAN PIPE INDUSTRY
INDIAN DEMAND FOR PIPES EXPECTED TO BE STRONG
ENERGY SEGMENT
LOW PIPELINE PENETRATION IN INDIA PROVIDES HUGE POTENTIAL
INCREASING SHARE OF NATURAL GAS IN ENERGY DEMAND
WITH PETROLEUM & NATURAL GAS REGULATORY BOARD IN ACTION,
TRUNK PIPELINES TO RECEIVE BOOST
SWOT – INDIAN PIPE INDUSTRY
SALIENT FEATURES OF THE INDIAN PIPE INDUSTRY
ORDER BOOK POSITION LOOKS ROBUST
CAPACITY UTILIZATION RANGES BETWEEN 25–60%
HUGE INVESTMENTS IN THE SOUTH/EAST INDIA
STEEL PIPES MARKET OVERVIEW
MARKET SIZE & FORECAST
GROWTH DRIVERS & CHALLENGES
SUPPLIERS OF RAW MATERIALS
M.S STRIP COILS
WELDING ELECTRODES
PICKLING CHEMICALS
PACKING MATERIALS
SUPPLIERS OF PLANT AND EQUIPMENTS
TUBE MILL
SUBMERGED ARC WELDING EQUIPMENT
THREE ROLLER BENDING MACHINE
PLATE BENDING MACHINE
PIPE CUTTING MACHINE
PIPE STRAIGHTENING MACHINE
HYDROTESTING EQUIPMENT
BEND TESTING EQUIPMENT
POWDER COATING MACHINE
SUPPLIERS OF HIGH FREQUENCY INDUCTION WELDER
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
COOLING TOWER
EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
