Detailed Project Report (DPR) on SODIUM PERCARBONATE GRANULES

Detailed Project Report (DPR) on SODIUM PERCARBONATE GRANULES
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Industry Overview

Sodium percarbonate, represented by the formula (2Na2CO3 • 3H2O2), is a white crystalline compound that releases hydrogen peroxide and sodium carbonate when dissolved in water. It was first synthesized in 1899 by Ukrainian chemist Sebastian Moiseevich Tanatar and has since become an important ingredient in eco-friendly cleaning products and laundry detergents due to its oxidising and bleaching properties.

The compound is widely valued as an oxygen-based bleaching agent because it provides effective stain removal without the harsh effects associated with chlorine bleach. Sodium percarbonate is a white, odourless crystalline powder with high water solubility and mild alkalinity. When dissolved, it decomposes into hydrogen peroxide and sodium carbonate, making it suitable for various cleaning applications.

The manufacturing process involves preparing sodium carbonate and hydrogen peroxide solutions, followed by controlled mixing under specific temperature conditions to form sodium percarbonate crystals. The precipitated product is separated, dried to remove moisture, and packaged for distribution. Due to its cleaning efficiency and environmentally favourable decomposition products, sodium percarbonate continues to be an important material for industrial and household applications.

Cost Estimation

Particulars Details
Plant Capacity 8MT/Day
Land & Building (2000 sq.mt.) Rs. 3.18 Cr
Plant & Machinery Rs. 1.27 Cr
Working Capital for 1 Month Rs. 1.23 Cr
Total Capital Investment Rs. 6.23 Cr
Rate of Return 35%
Break Even Point 55%

Content Index

  • INTRODUCTION
  • USES AND APPLICATION
  • TECHNICAL SPECIFICATION OF SODIUM PERCARBONATE
  • PRODUCT SAFETY SUMMARY
  • PHYSICAL/CHEMICAL PROPERTIES
  • SPECIFICATION OF SODIUM PERCARBONATE
  • MAJOR INDUSTRIAL MANUFACTURING PROCESS OF SODIUM PERCARBONATE
  • MANUFACTURE OF SODIUM PERCARBONATE
  • CHEMICAL REACTION
  • PROCESS OF SODIUM PERCARBONATE
  • PROCESS OF FLUID BED GRANULATION
  • MARKET OF SODIUM PERCARBONATE
  • TECHNICALITIES OF SODIUM PERCARBONATE
  • DETAILS OF FLUIDIZATION
  • ADDRESSES OF PLANT & MACHINERIES SUPPLIERS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Sodium percarbonate is mainly used as an oxygen-based bleaching and cleaning agent. It releases hydrogen peroxide when dissolved in water, making it effective for stain removal in laundry detergents, household cleaners, and various eco-friendly cleaning formulations.

Sodium percarbonate is manufactured by reacting sodium carbonate with hydrogen peroxide under controlled conditions. The resulting crystals are separated from the solution, dried to remove moisture, and packaged as the final product.

Sodium percarbonate is considered eco-friendly because it breaks down into hydrogen peroxide and sodium carbonate when dissolved in water. These decomposition products provide cleaning action while avoiding the use of chlorine-based bleaching chemicals.

Sodium percarbonate is a white, odourless crystalline powder with good water solubility and oxidising properties. It has mild alkalinity and decomposes in water to release hydrogen peroxide and sodium carbonate.

Sodium percarbonate is used in detergent manufacturing, household cleaning products, and industrial cleaning applications. Its oxygen-releasing capability makes it suitable for formulations requiring effective oxidation and stain removal.

Fluid bed granulation is used to improve particle formation and product characteristics during manufacturing. The process helps produce granules with controlled properties suitable for handling, storage, and industrial applications.

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