SOLAR POWER PLANT (PRODUCTION RATE 10 MWH @ 10 HOURS PER DAY)
[EIRI/EDPR/4530] J.C.: 2747XL
Solar PV power plant consists of SPV modules in arrays (total wattage being 1 kW or more), re-chargeable battery bank, power conditioning unit (inverter & charge controller) etc. When sunlight falls on the SPV module, DC current is produced, which is stored in a battery bank. The inverter converts the DC current from the battery into AC current which, in turn, is used for operating various loads, such as, lights, fans or other electrical appliances in the building, subject to the total load (watts) being restricted to the capacity of the module (Wp).
COST ESTIMATION
Plant Capacity 100 MW/Day
Land & Building (1475 sq.mt.) Rs. 11.54 Cr
Plant & Machinery Rs. 63.41 Cr
Working Capital for 0.5 Months Rs. 14.37 Lac
Total Capital Investment Rs. 79.05 Cr
Rate of Return 11%
Break Even Point 75%
CONTENTS
INTRODUCTION
WORKING PRINCIPLE
ADVANTAGES
TYPES OF SOLAR PV POWER PLANT
THERE ARE MAINLY FOUR TYPES OF SOLAR POWER STATIONS
(1) STAND ALONE OR OFF GRID SOLAR POWER PLANT
TYPES OF STANDALONE SOLAR SYSTEMS
DEPENDING UPON THE USE AND DESIGN THERE ARE DIFFERENT TYPES OF STANDALONE SOLAR SYSTEMS
(A) STANDALONE SOLAR (PV) SYSTEM WITH ONLY DC LOAD
(B) STANDALONE SOLAR (PV) SYSTEM WITH DC LOAD AND ELECTRONIC CONTROL CIRCUIT
(C) STANDALONE SOLAR (PV) SYSTEM WITH DC LOAD, ELECTRONIC CONTROL CIRCUIT AND BATTERY
(D) STANDALONE SOLAR (PV) SYSTEM WITH AC/DC LOAD, ELECTRONIC CONTROL CIRCUIT AND BATTERY
IT IS NEEDLESS TO SAY THAT THIS STANDALONE SYSTEM HAS SIX BASIC COMPONENTS
(2) GRID TIE SOLAR POWER STATION
(3) GRID TIE WITH POWER BACKUP SOLAR POWER GENERATION
(4) GRID FALLBACK SOLAR POWER GENERATION
COMPONENT OF PV POWER PLANT
1. PV PANNEL
2. BALANCE OF SYSTEM
THE MAJOR BALANCE-OF-SYSTEM EQUIPMENTS FOR STAND-ALONE SYSTEMS ARE:
THE BALANCE OF SYSTEM COMPONENTS REQUIRED FOR GRID CONNECTED ARE:
1. BATTERIES
2. CHARGE CONTROLLER
3. INVERTER
4. POWER CONDITIONING UNIT
5. JUNCTION BOXES
THE JUNCTION BOXES SHALL HAVE SUITABLE ARRANGEMENT FOR THE FOLLOWING:
6. WIRING
USES AND APPLICATION OF PV SOLAR POWER PLANT
1. HABITAT APPLICATIONS
2. INDUSTRIAL APPLICATIONS
3. DEFENCE USE
B.I.S. SPECIFICATION
INSTALLATION OF PV POWER PLANT
(1) SAFETY
(A) ELECTRICAL
(B) CHEMICAL
THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED:
(C) HANDING
BATTERIES AND SOLAR ARRAYS PRESENT CERTAIN HAZARDS IN HANDLING AS FOLLOWS:
FOR SAFE INSTALLATION WORK
CAUTION
POINTS TO CHECK BEFORE WIRING
WIRING THE SOLAR MODULES
WIRING FROM SOLAR ARRAYS TO THE INVERTER (CONNECTOR BOX)
MEASURING ARRAY OUTPUT VOLTAGE
GROUNDING THE MOUNT
SOLAR POWER SYSTEM INSTALLATION LOCATION
SAFETY PRECAUTIONS FOR INSTALLING A SOLAR PHOTOVOLTAIC SYSTEM
GENERAL INSTALLATION NOTES
MECHANICAL INSTALLATION SELECTING THE LOCATION
SELECTING THE PROPER MOUNTING STRUCTURE AND HARDWARE
MOUNTING METHODS
1. MOUNTING WITH BOLTS
2. MOUNTING WITH CLAMPING HARDWARE
3. ZERO-RACK MODULES MOUNTING WITH ZEP COMPATIBLE HARDWARES
ELECTRICAL INSTALLATION
GROUNDING
WIRE
GENERAL ELECTRICAL INSTALLATION
SYSTEM COMMISSIONING
VISUAL CHECK
CONNECTIONS
FLOW CHART ARE GIVEN BELOW
TESTING, DEBUGGING AND TROUBLESHOOTING
TEST PROCEDURE FOR MODULES SERIAL CONNECTED BEFORE CONNECT THEM TO THE PV SYSTEM
TROUBLESHOOTING FOR LOW VOLTAGE
TROUBLESHOOTING FOR LOW VOLTAGE
MAINTENANCE
ET SOLAR RECOMMENDS THE FOLLOWING MAINTENANCE ITEMS TO ENSURE OPTIMAL PERFORMANCE OF THE MODULE:
MARKET POSITION
INDIA – POTENTIAL
ANNUAL INSOLATION
THE MAIN FEATURES OF THE NATIONAL SOLAR MISSION ARE:
GROWTH IN THE INDIAN SOLAR MODULE SEGMENT
OPPORTUNITIES IN THE GLOBAL SOLAR MODULE SEGMENT
DEMAND FOR SOLAR PV MODULES BY YEAR (GW)
WHY SHOULD WE PRODUCE PV MODULES IN INDIA?
ECONOMIC SENSE TO SET UP PV MODULE CAPACITY
THAT’S WHY WE SHOULD SET UP PV MODULE MANUFACTURING IN INDIA THERE ARE FEW MORE BENEFITS TO PRODUCE IN INDIA:
REALISTIC INDIAN SOLAR ENERGY INSTALLATION TARGET
INDIA’S ATTRACTIVENESS IN PV MODULE MANUFACTURING
PV MODULE MANUFACTURING ATTRACTIVENESS LIES ON 4 KEY MEASURES AND ASSIGNED WEIGHTS TO THEM AS FOLLOWS:
THE OTHER PLAYERS RANKED ABOVE INDIA ARE AS FOLLOWS:
OPPORTUNITY LIES AHEAD
INDIA CAN BE A LEADER IN PV MODULE MANUFACTURING
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS (CONSULTANT) FOR COMPLETE PV SOLAR POWER PLANT
SUPPLIERS OF PV SOLAR PV MODULE
SUPPLIERS OF SOLAR POWER CONDITIONING UNIT
SUPPLIERS OF JUNCTION BOXES
SUPPLIERS OF PV PANEL MOUNTING STRUCTURE
SUPPLIERS OF ELECTRICAL CABLES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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