SOLAR WATER HEATER
[CODE NO.3983]
A Solar Water Heater is a device that uses solar energy to heat water for domestic, commercial, and industrial needs. Heating of water is the most common application of solar energy in the world. A typical solar water heating system can save up to 1500 units of electricity every year, for every 100 litres per day of solar water heating capacity.
Basic Working Principle
The Sun’s rays fall on the collector panel (a component of solar water heating system). A black absorbing surface (absorber) inside the collector absorbs solar radiation and transfers the heat energy to water flowing through it. Heated water is collected in a tank which is insulated to prevent heat loss. Circulation of water from the tank through the collectors and back to the tank continues either automatically due to thermo siphon effect or through a circulation pump.
Figure 1: Working of SWH System
COST ESTIMATION
Plant Capacity 40 Nos/Day
Land & Building (2500 sq.mt.) Rs. 2.92 Cr
Plant & Machinery Rs. 46 Lac
Working Capital for 2 Months Rs. 5.73 Cr
Total Capital Investment Rs. 9.38 Cr
Rate of Return 43%
Break Even Point 46%
INTRODUCTION
BASIC WORKING PRINCIPLE
FIGURE 1: WORKING OF SWH SYSTEM
TYPES OF SOLAR WATER HEATING SYSTEM
GENERALLY THREE TYPES OF SOLAR WATER HEATER ARE
AVAILABLE IN THE MARKET
FIG 2: FLAT PLATE COLLECTER SYSTEM
FIG 3: EVACUATED TUBE COLLECTOR SYSTEM
WORKING PRINCIPLE OF EVACUATED SOLAR TUBE SYSTEM
BENEFITS OF SOLAR EVACUATED TUBE SYSTEMS
COMPONENTS OF SOLAR WATER HEATING SYSTEM
(A) FLAT PLATE COLLECTOR
FIGURE 5: FLAT PLATE COLLECTOR
(B) EVACUATED TUBE COLLECTOR
FIG 6: EVACUATED TUBE COLLECTOR
2. STORAGE TANK:
FIG 7: STORAGE TANK
3. PIPING:
FIG 8: PIPING
4. MOUNTING:
FIG 9: MOUNTING
SALIENT FEATURES OF SOLAR WATER HEATING SYSTEM
ADVANTAGES OF SWH
LIMITATIONS OF SWH
DOMESTIC SOLAR WATER HEATING SYSTEM
A) THERMOSYPHON SYSTEM
A) FORCED CIRCULATION SYSTEM
USES AND APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS FLAT PLAT SOLAR WATER HEATER
(A) FABRICATION PROCESS OF COLLECTOR
(B) FABRICATION PROCESS OF STORAGE TANK
(C) STANDS FOR COLLECTOR AND TANK
QUALITY CONTROL
(A) FOR COLLECTOR
1. COVER PLATE:
2. COLLECTOR BOX:
3. ABSORBER
4. COLLECTOR BOX INSULATION
5. GASKETS AND GROMMETS
6. ASSEMBLY OF COLLECTORS
7. STORAGE TANK (HOT WATER)
THICKNESS OF SHEET
TESTING:
MARKING:
MARKET POSITION
COUNTRIES WITH THE HIGHEST SOLAR WATER HEATING CAPACITY
A SOLAR WATER HEATER AND A SCHEMATIC OF A SOLAR THERMAL
HEATING SYSTEM.
SOLAR THERMAL HEATING AND COOLING
GLAZED AND UNGLAZED SYSTEMS
CHINA
UNITED STATES
GERMANY
TURKEY
COUNTRIES WITH THE HIGHEST SHARE OF SOLAR WATER HEATING COLLECTORS GLOBAL CAPACITY
SOLAR WATER HEATING SYSTEMS
INTRODUCTION
NEED FOR SWHS
STATUS AND TRENDS: GLOBAL AND INDIAN EXPERIENCES
EXPERIENCE OF UNDP–GEF WITH SWHS PROJECTS
EXPERIENCE OF REEEP WITH SWHS PROJECTS
CURRENT STATUS IN INDIA
POLICIES THAT INFLUENCE SWHS
ESCO-BASED MODEL FOR SWH PROMOTION
INDIA’S POLICIES FOR SWHS AND THE JAWAHARLAL NEHRU
NATIONAL SOLAR MISSION
UNDP–GEF PROJECT ON SOLAR WATER HEATING IN INDIA
BARRIERS IN WIDESPREAD ADOPTION OF SWHS
MARKET BARRIERS
TECHNICAL BARRIERS
CONCLUSIONS
SOLAR WATER HEATER MANUFACTURING COMPANIES IN INDIA
TOP INDIAN SOLAR WATER HEATER MANUFACTURERS & SUPPLIERS
INTER SOLAR SYSTEM – BEST SOLAR WATER HEATER MANUFACTURING COMPANY IN INDIA
PRICE OF INTER SOLAR SYSTEMS SOLAR WATER HEATING SYSTEMS
IN INDIA
RACOLD SOLAR WATER HEATING SYSTEM
TATA POWER SOLAR SYSTEMS LTD
EMMVEE
ICOMM TELE LTD
INDOSOLAR LTD
KOTAK URJA PVT. LTD.
MBSL – SOLAR WATER HEATER MANUFACTURING COMPANY
PHOTON ENERGY SYSTEMS LTD.
PLANT LAYOUT
SUPPLIERS OF SOLAR WATER HEATER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SS SHEET
SUPPLIERS OF COPPER SHEET AND COPPER TUBE
SUPPLIERS OF ALUMINIUM SECTIONS
SUPPLIERS OF ALUMINIUM SHEET
SUPPLIERS OF G.I PIPE FITTING
SUPPLIERS OF GASKET AND GROMMET
SUPPLIERS OF GLASS WOOL
SUPPLIERS OF COMPELETE PLANT
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF ARC WELDING MACHINE
SUPPLIERS OF PAINTING EQUIPMENTS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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