Detailed Project Report (DPR) on solder wires

Detailed Project Report (DPR) on solder wires

             

SOLDER WIRE
[CODE NO. 1831]



Solder is a fusible metal alloy used to join together metal work pieces and having a melting point below that of the work piece. Soft solder is typically thought of when solder or soldering is mentioned, with a typical melting range of 90 to 450 °C (190 to 840 °F). It is commonly used in electronics, plumbing, and assembly of sheet metal parts. Manual soldering uses a soldering iron or soldering gun. Alloys that melt between 180 and 190 °C (360 and 370 °F) are the most commonly used.

Soldering performed using alloys with a melting point above 450 °C (840 °F) is called 'hard soldering', 'silver soldering', or brazing.
For certain proportions an alloy becomes eutectic and melts at a single temperature; non-eutectic alloys have markedly different solidus and liquids temperatures, and within that range they exist as a paste of solid particles in a melt of the lower-melting phase. In electrical work, if the joint is disturbed in the pasty state before it has solidified totally, a poor electrical connection may result; use of eutectic solder reduces this problem. The pasty state of a non-eutectic solder can be exploited in plumbing as it allows molding of the solder during cooling, e.g. for ensuring watertight joint of pipes, resulting in a so-called 'wiped joint'.


COST ESTIMATION

Plant Capacity                                     300.00 Kg./day                      
Land & Building (2000 Sq.Mt)                 Rs.3.35 Cr  
Plant & Machinery                                 Rs 1.41 Cr      
W.C. for 2 Months                                  Rs.54.78 Lacs
Total Capital Investment                          Rs.5.53 Cr          
Rate of Return                                       20.%  
Break Even Point                                   57%


INTRODUCTION                                            
LEAD SOLDER                                            
LEAD-FREE SOLDER                                        
FLUX-CORE SOLDER                                        
HARD SOLDER                                            
PROPERTIES                                            
ALLOYING ELEMENT ROLES                                    
IMPURITIES IN SOLDERS                                    
INTERMETALLICS IN SOLDERS                                
GLASS SOLDER                                            
APPLICATIONS OF SOLDER WIRE                                
B I S SPECIFICATION                                        
MARKET POSITION                                        
DETAILED IMPORT DATA OF SOLDER WIRE                        
ANALYSIS OF IMPORTS OF SOLDER WIRE                        
ANALYSIS OF EXPORTS OF SOLDER WIRE                        
DETAILED EXPORT DATA OF SOLDER WIRE                        
PRESENT MANUFACTURER/SUPPLIERS                            
MANUFACTURING PROCESS                                    
PROCESS FLOW CHART                                    
ALLOYING ELEMENT ROLES                                    
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF PLANT AND MACHINERIES                        
SUPPLIERS OF RAW MATERIALS                                


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              

 

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