SOLID WOOD MANUFACTURING UNIT, SEASONING PLANT, BIO BRICK (INTEGRATED UNIT)
[CODE NO. 3969]
The term wooden furniture is used for articles of daily use in dwelling house, place of business, public building and includes items such as chairs, tables, beds, safes, sofa etc. almirahs, cabinets, etc. are made of wood.
The furniture making is an ancient art in India before centuries, the expertise of India in manufacturing furniture was accepted by all the parts of the world.
The use of furniture was known to man even as early as 3000 B.C. There is evidence to believe that the ancient sumerians, babylonians, Egyptians and cracks used chairs, stools and beds made of timber. The use of wood for furniture making is, however an art and skill of a carpenter. All these can be achieved by a carpenter, using best tool and machine with sequence operation performed. In olden days, when science was not developed as present days wood furniture was making by a art using hand tools.
COST ESTIMATION
Plant Capacity : 320 Nos/day
Land & Building (6000 Sq.MT) : Rs. 82.00 Lacs
Plant & Machinery : Rs. 15.00 Lacs
Working Capital for 2 Month : Rs 5.69 Cr
Total Capital Investment : Rs. 6.70 Cr
Rate of Return : 43%
Break Even Point : 43%
INTRODUCTION
BIO BRICKS
ADVANTAGE OF WOOD ASH BRICK
OBJECT OF SEASONING
METHODS OF STACKING
THE ONE AND NINE METHODS OF STACKING SLEEPERS
CLOSE CRIB METHOD
CLOSE CRIB METHOD
FENCE POST STACKING
SEASONING METHOD
(I) AIR SEASONING OR NATURAL SEASONING.
(II) KILN SEASONING OR ARTIFICIAL SEASONING.
WOOD FURNITURE MARKET IN INDIA
PLYWOOD IS CONSTITUTING LARGE SHARE OF WOODEN FURNITURE
MARKET IN INDIA
OVERVIEW OF BUILDING CONSTRUCTION IN INDIA
GROWTH OF CONSTRUCTION INDUSTRY: INDIAN STORY
CONSTRUCTION INDUSTRY
DEMAND OF RAW MATERIAL
POLLUTION AND DESTRUCTION OF NATURE
PROCESS OF MANUFACTURE OF WOODEN FURNITURE
FEEDING SPEED OF SAWS IS DETERMINED AS FOLLOWS:
(A) FOR CIRCULAR SAW U = UZ NZ/1000
(B) FOR BAND SAW U = 60U X U/T
WOOD WORKING PROCESSES
FLOW DIAGRAM FOR WOOD FURNITURE MANUFACTURING
HAZARDS AND PRECAUTIONS
MACHINING SAFETY
BAND SAW
TABLE SAW
SPECIFIC GUIDELINES ARE AS FOLLOWS:
PUSH STICKS
FEATHER BOARDS AND COMBS
ROUTER
JOINTER
SHAPER
LATHE
RIPSAW
RADIAL ARM SAW
PROCESS FLOW DIAGRAM OF WOODEN FURNITURE
DIFFERENT WAYS FOR SEASONING WOOD
MOISTURE CONTENT OF WOOD
KILN SEASONING
AIR DRYING
SOLAR DRYING
MICROWAVE SEASONING
MANUFACTURE OF BIO BRICKS
MANUFACTURING PROCESS OF WOOD ASH BRICKS
SIEVING OF MATERIAL
MIXING OF MATERIALS
MOULDING OR SHAPING OF BRICKS
DRYING OF BRICKS
FIRING OF BRICKS
TESTING OF BRICKS
MATERIALS SELECTION OF INGREDIENTS OF WOOD ASH BRICKS
WOOD ASH
CHARACTERISTICS OF WOOD ASH
CHEMICAL PROPERTIES
PHYSICAL PROPERTIES
TESTING OF WOOD ASH BRICKS
WEIGHT OF DRY BLOCK
SIZE OF BLOCK
COMPRESSIVE STRENGTH
WATER ABSORPTION
EFFLORESCENCE TEST
PROCESS FLOW DIAGRAM OF BIO BRICKS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS: 58
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WOOD SEASONING PLANT
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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