Industry Overview
Solvent oil extraction is a method of recovering edible oil by using an organic solvent capable of dissolving oil and grease. The process involves contacting the oil-bearing material with the solvent through soaking or spraying, allowing the oil and grease to be extracted efficiently.
Internationally, vegetable oils with high oil content, such as sunflower seeds and cottonseeds, are commonly processed using pre-pressing followed by solvent extraction. Vegetable oils with comparatively low oil content, such as soybeans, are generally processed through direct solvent extraction. To maximize the utilization of oil-bearing resources and improve economic returns, oil cakes remaining after mechanical pressing are generally subjected to further solvent extraction to recover additional cooking oil.
The proposed project is a Green Field Project for a 90,000 Tons/Year Cotton Seed Processing facility, with a base-case capacity of 297 MT/Day. The facility is intended to produce Crude Cotton Seed Oil, with Cotton Seed Deoiled Cake generated as a by-product.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 297 MT/Day |
| Land & Building (6900 sq.mt.) | Rs. 8.50 Cr |
| Plant & Machinery | Rs. 13.52 Cr |
| Working Capital for 0.25 Months | Rs. 7.68 Cr |
| Total Capital Investment | Rs. 30.66 Cr |
| Rate of Return | 57% |
| Break Even Point | 65% |
Content Index
Appendix
Frequently Asked Questions
Solvent oil extraction is a process used to recover oil from oil-bearing materials using an organic solvent.
The solvent dissolves oil and grease when it comes into contact with the prepared material, either through soaking or spraying. The resulting oil-solvent mixture is subsequently processed to recover the oil. Solvent extraction is particularly useful for improving oil recovery from materials where significant quantities of oil remain after mechanical pressing.
Solvent extraction after pressing helps recover additional oil remaining in the oil cake.
Mechanical pressing does not necessarily remove all the recoverable oil from an oil-bearing material. Further extraction of the residual oil cake can therefore improve overall resource utilization and increase oil recovery. The report identifies this approach as a common practice for making fuller use of oil resources and improving the economic performance of oilseed processing operations.
The proposed facility has a stated base-case capacity of 297 MT/Day.
The project report describes the facility as a Green Field Project intended for cotton seed processing and production of Crude Cotton Seed Oil. Cotton Seed Deoiled Cake is identified as a by-product. The report also describes the project as a 90,000 Tons/Year processing facility, while the cost-estimation section specifies the plant capacity as 297 MT/Day.
The proposed project is intended to produce Crude Cotton Seed Oil and Cotton Seed Deoiled Cake as a by-product.
Crude Cotton Seed Oil is the principal oil product identified in the report. Cotton Seed Deoiled Cake results from the extraction process and is identified as a by-product. The processing approach is designed to utilize cotton seed resources efficiently by recovering oil while retaining the extracted solid fraction as a separate material.
A solvent extraction plant requires careful consideration of process design, equipment, utilities, safety, environmental controls, and plant layout.
The project report specifically identifies engineering design considerations, manufacturing process systems, utilities, plant layout principles, location factors, ETP facilities, waste-water management, environmental impacts, mitigation measures, HSE requirements, occupational safety, and potential risks as key areas. These considerations help support reliable operation, effective resource utilization, environmental compliance, and safe handling of the extraction process.
Environmental management and process safety are essential considerations in solvent extraction facilities.
The report includes dedicated sections covering ETP facilities, sewage and waste-water effluent, waste generation and management, green belt development, anticipated environmental impacts, proposed mitigation measures, HSE requirements, occupational safety, and potential risks. In practice, these areas are addressed through appropriate process controls, waste-management systems, engineering safeguards, operating procedures, and personnel safety measures suited to the specific plant design and applicable requirements.
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