SOLVENT EXTRACTION PLANT BASE CASE: COTTON SEED (RAW MATERIALS – COTTON SEED/ SOYABEAN/ RICE BRAN/ SUNFLOWER) (CAP: 297 MT/DAY)
[EIRI/EDPR/4491] J.C.: 2707XL
Solvent oil extraction is a method of making edible oil by using the principle of extraction and selecting a kind of organic solvent which can dissolve oil and grease, through contacting with the oil (soaking or spraying), so that the oil and grease in the oil can be extracted.
At present, the international common practice is: vegetable oils with high oil content (such as sunflower seeds, cottonseeds, etc.) are usually produced by pre-pressing and solvent extraction technology; vegetable oils with low oil content (such as soybeans) are usually produced by direct extraction. In order to make full use of oil resources and improve economic benefits, oil cakes after pressing should generally continue to be extracted to produce cooking oil.
It is intended to prepare a Feasibility Report to install 90000 Tons/Year Cotton Seed (Base Case) Processing facility as a Green Field Project for the production of Crude Cotton Seed Oil and Cotton Seed Deoiled Cake as by product.
COST ESTIMATION
Plant Capacity 297 MT/Day
Land & Building (6900 sq.mt.) Rs. 8.50 Cr
Plant & Machinery Rs. 13.52 Cr
Working Capital for 0.25 Months Rs. 7.68 Cr
Total Capital Investment Rs. 30.66 Cr
Rate of Return 57%
Break Even Point 65%
CONTENTS
INTRODUCTION
USES/APPLICATION
HEALTH BENEFITS
MARKET OVERVIEW
COMPOSITION AND PROPERTIES
FORMULATION
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
MANUFACTURING PROCESS SYSTEMS
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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