SORBITOL 70% MANUFACTURING UNIT
[CODE NO 3978]
Sorbitol or glucitol as it is sometimes is a slow-metabolizing sugar alcohol derived from fruits, corn and seaweed is a low calorie sugar known as a sugar alcohol or polyol. It is found naturally in foods including prunes and apricots; is made commercially; where its uses include products retain moisture, as an ingredient in chewing gum and sugar free sweets and as an ingredient in some medicines. It's a sugar substitute found in foods such as frozen desserts, sugar-free chewing gum and dietetic candies. Sorbitol is used as a thickener and moisturizer in beauty products.
Sorbitol is a sugar alcohol, C6H14O6 found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Mid 1950s, sorbitol large scale manufacture began due to new applications, such as humectant in cosmetology and sugar substitute in non cariogenic confectionery.
Sorbitol is very similar to glucose, but unlike glucose, it acts as a laxative by being absorbed very slowly into the blood. As a consequence of this slow absorption as it passes through the gut, the sorbitol tends to hold onto some water. This then increases the moisture content of the stools which leads to easier passage from the body. Sorbitol is a sugar alcohol (C6H1406), which is otherwise known as glucitol. It is a white odorless powder that is sweet in taste. Sorbitol is found to be around 60% as sweet as sugar. As it is very low in calories, when compared to sugar, sorbitol is used as a sugar substitute in a wide range of products, including diabetic products to diet drinks, sugar free candies, gums, chocolates, etc.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (12141 sq.mt.) US$ 9.42 Lac
Plant & Machinery US$ 1.80 Cr.
Working Capital for 1 Month US$ 11.40 Lacs
Total Capital Investment US$ 2.01 Cr
Rate of Return 26%
Break Even Point 60%
INTRODUCTION
SYNONYMS
CRYSTALLINE PROPERTIES
PROPERTIES
PHYSICAL PROPERTIES OF SORBITOL
TABLE I PHYSICAL PROPERTIES OF SORBITOL SOLUTIONS
TABLE – II PHYSICAL PROPERTIES OF SORBITOL
BIOLOGICAL PROPERTIES
CHEMICAL PROPERTIES
ESTERIFICATION
REDUCTION
STARCH
TYPES OF STARCHES
MAIZE STARCH
FUNCTION OF MAIZE STARCH
SPECIFICATION OF MAIZE STARCH
TAPIOCA STARCH
SPECIFICATIONS (SORBITOL 70% USP)
POTENTIAL BENEFITS AND RISKS
TABLE: - BELOW OUTLINES THE POTENTIAL RISKS AND BENEFITS
OF SORBITOL.
SORBITOL DANGERS
USES AND APPLICATION
COSMETIC & PERSONAL CARE:
PHARMACEUTICAL INDUSTRY:
CHEMICAL INDUSTRY:
FOOD INDUSTRY:
OTHERS APPLICATIONS:
DEXTROSE MONOHYDRATE
FOOD APPLICATION:
INDUSTRIAL APPLICATION:
MARKET POSITION OF SORBITOL
GLOBAL SORBITOL MARKET, BY FUNCTION
GLOBAL SORBITOL MARKET, BY FORM 34
GLOBAL SORBITOL MARKET, BY APPLICATION
SEGMENTATION
BY TYPE ANALYSIS
BY APPLICATION ANALYSIS
REGIONAL ANALYSIS
INDUSTRY KEY PLAYERS
PRODUCT INSIGHTS
END-USE INSIGHTS
DOWNSTREAM OPPORTUNITIES INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
SORBITOL MARKET SHARE INSIGHTS
LIST OF MANUFACTURERS/SUPPLIERS OF SORBITOL
INDIAN MANUFACTURER
INTERNATIONAL MANUFACTURERS OF SORBITOL
SELECTED PRODUCER OF STARCH
GRADES OF SORBITOL
CONTAINER AND REGULATION
MANUFACTURING PROCESS
RAW MATERIALS
PROCESS DESCRIPTION
MAIZE STORAGE, MAIZE PRECLEANING, RECEIVING AND WEIGHING
MAIZE STEEPING
SULPHUR WATER GENERATION
COARSE GRINDING AND DE-GERMINATION
FINE MILLING ,FIBRE WASHING AND DRYING
STARCH SEPARATION
GLUTEN DEWATERING AND DRYING
LIQUID GLUCOSE PLANT AND SORBITOL PLANT
SORBITOL PROCESS FLOW DIAGRAM
MANUFACTURE OF SORBITOL FROM MAIZE STARCH
CONVERSION OF MAIZE STARCH INTO LIQUID GLUCOSE
RAW MATERIALS
CONVESRSION OF LIQUID GLUCOSE/DEXTROSE INTO SORBITOL
DETAIL OF ACID ENZYME HYDROLYSIS
STARCH MAKE - UP TANK
ACID HYDROLYSIS
FILTRATION
FILTRATION & EVAPORATION
COOLING
SACCHARIFICATION
DECOLORISATION & FILTRATION
ACTIVE CARBON TREATMENT AND FILTRATION
FILTER
PROCESS FLOW DIAGRAM
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MAIZE STARCH
SUPPLIERS OF NITROGEN GAS
SUPPLIERS OF ACTIVATED CARBON
SUPPLIERS OF NICKEL CATALYSTS
SUPPLIERS OF MAGNESIUM METAL POWDER
SUPPLIERS OF CAUSTIC SODA
TURNKEY CONSULTANTS
ETP PLANT MANUFACTURE/SUPPLIER
DETAILS OF LABORATORY EQUIPMENTS
LAB TESTING EQUIPMENT
SPECIFICATION OF SORBITOL SOLUTION (70%) FOR COSMETIC INDUSTRY
1 SCOPE
2 REFERENCES
3 REQUIREMENTS
4 PACKING AND MARKING
5 SAMPLING
6 QUALITY OF REAGENTS
TABLES: REQUIREMENTS FOR SORBITOL SOLUTION
DETERMINATION OF TOTAL HEXAHYDRIC ALCOHOLS (AS SORBITOL)
E-1 PRINCIPLE
E-2 REAGENTS
E-3 PROCEDURE
TEST FOR REDUCING SUGARS
F-1 REAGENTS
F-2 PROCEDURE
DETERMINATION OF ARSENIC
G-1 PRINCIPLE
G-2 REAGENTS
G-3 PROCEDURE
DETERMINATION OF HEAVY METALS
H-I PRINCIPLE
H-2 APPARATUS
H-3 REAGENTS
H-4 PROCEDURE
DETERMINATION OF SULPHIDE ASH
J-1 REAGENT
J"2 PROCEDURE
DETERMINATION OF CHLORIDES
K-1 PRINCIPLE
K-2 APPARATUS
K-3 REAGENTS
K-4 PROCEDURE
DETERMINATION OF SULPHATES
L-1 PRINCIPLE
L-2 APPARATUS
L-3 REAGENTS
L-4 PROCEDURE
SAMPLING OF SORBITOL SOLUTION (70 PERCENT)
FOR COSMETIC INDUSTRY
ML GENERAL REQUIREMENTS OF SAMPLING
M.2 SCALE OF SAMPLING
IVL-3 TEST SAMPLES AND REFEREE SAMPLE
M-4 NUMBER OF TESTS
M-5 CRITERIA FOR CONFORMITY
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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