SOYA NUGGETS AND SOYA BY PRODUCTS
[EIRI/EDPR/4637] J.C.: 2854XL
Soya bean meat/nuggets/chunks or bari is commonly referred to as vegetarian meat.
It is prepared from defatted (DOC) soya flour by the process of extrusion cooking.
Soya bean is termed now a days as vegetable meat as it possess similar properties like original meat. Though soyabean is mostly produced in Madhya Pradesh but now a days states like Chattisgarh, Gujarat, West Bengal are also producing is good quantities.
They are a rich source of protein. Among the vegetable protein, they contribute a maximum level of 50% protein. As they are free from Cholestero they are also commonly used as meat substitutes.
An indigenous laboratory scale extrusion cooker with arrangement for controls of extrusion temperature, retention time, speed mixing and other factors during extrusion has been found to be quite suitable for preparation of protein enriched ready-to-eat foods from combinations of defatted ground nut/soy flour and cereal/gram flour. Optimum conditions and soy flours have been reported. Organoleptic evaluation show an acceptable shelf-life.
COST ESTIMATION
Plant Capacity 10,000 Kg./Day
Land & Building (80,000 sq.ft.) Rs. 5.31 Cr
Plant & Machinery Rs. 61.00 Lac
Working Capital for 2 Months Rs. 1.85 Cr
Total Capital Investment Rs. 7.95 Cr
Rate of Return 30%
Break Even Point 52%
CONTENTS
INTRODUCTION
RAW MATERIAL
SPECIFICATION OF DEFATTED SOYA PRODUCTS
TEXTURIZED VEGETABLE PROTEIN
PROPERTIES AND APPLICATION OF TEXTURIZED VEGETABLE PROTEIN
USE OF EXTRUDED SOY NUGGETS
MATERIALS AND METHODS
COMPOSITION OF SOYABEANS
NUTRITIVE VALUE OF SOYABEAN
AVAILABILITY OF RAW MATERIAL AND ITS CULTIVATION
USES AND APPLICATIONS OF SOYBEAN BARIYAN
MARKET SURVEY
EXPORT DATA OF SOYA CHUNKS
B.I.S. SPECIFICATION
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
RESULTS AND DISCUSSION
PRODUCTION OF PROTEIN ENRICHED READY-TO-EAT FOOD
FEASIBILITY OF PROCESS
LIMITATIONS OF THE PROCESS AND PRODUCT
QUALITY SPECIFICATION
SWOT ANALYSIS OF RUCHI NUTRELA (NUGGETS)
CONSUMER AWARENESS FOR SOYA PRODUCTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SOYA NUGGETS PLANT - ECONOMICAL PLANT FOR TEXTURIZED SOYA NUGGETS AND CHUNKS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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