Detailed Project Report (DPR) on Soya Oil and Cattle Feed From Soya Bean (Cutting Into 4 Pieces Method)

SOYA OIL AND CATTLE FEED FROM SOYA BEAN (CUTTING INTO 4 PIECES METHOD)

[EIRI/EDPR/1427] (J.C.204)

INTRODUCTION

Primitive mills and presses for extraction of oils from seeds have been in use sevice long. Mechanization came with the introduction of the hydraulic press by the end of the 18th Century. This too was replaced by the more efficient screw press or expeller towards the end of the last century.

The first chemical process applied to fats and oils (excluding oxidation in burning) was saponification for making soap. Industrialization of oils and fats began with the installation of a cotton seed oil mill in South California in about 1826.

The methods were crude and the product was impure in 1850 the use of caustic soda to remove free acids from the oil was introduced in France. About this time the millers became aware of the value of linters (fibre) that clung to the Hulls and also of the Hulls themselves as cattle feed.

By 1887 more scientific methods of refining were introduced. In 1983 it was learned that the oil could be deodorized by blowing steam through it at high temperatures. In 1900 the discovery that oils could be hydrogenated to produce fats of different consistencies revolutionised the entire oil and fat industry. So far no comprehensive and absolute classification of vegetable fats and oils is made though various schemes have been used based on origin, physical characteristics, composition or use, or combinations of these factors.

They are more commonly classified according to their capacity for absorbing iodine i.e. Iodine value. Those with a high proportion of double bonds are called drying oils, those intermediate in capacity are called semidrying and those of low capacity non-drying. In general the non-drying and semi-drying oils are used as foods and as lubricants and the drying oils as paint and varnish ingredients. This distinction has never been a very precise one and is becoming less so as oils formerly classified as semi-drying such as soyabean are being used more and more in paints varnishes and other products that dry in a highly satisfactory way.

Edible oil should have a fairly high keeping quality. However oils get spoilt in storage due to various spoilage factors, the chief among them being oxidation. The edible oils and fats such as olive, cottonseed, corn, groundnut, sesamum, soyabean etc have been found to be almost completely assimulated. As such vegetable oils may be classed as edible and non-edible. Important vegetable oils are castor, coconut, cottonseed, linseed, mustard, olive, palm, groundnut, sesamum, soyabeans, sunflower and rice bran oil etc.

India is not only one of the leading oilseeds producing countries of the world but is the only country which produces in commercial quantities largest varieties of oilseeds. With the exception of palm, palm kernel, olives and tung. India produces all the principal oilseeds which form the basis of the world’s oil seed crushing industry. The oil milling industry in India may be divided into three groups depending upon the method of milling.

These are Ghani (manual - animal driven or small power driven), large oil mills (registered under Factories Act) and plants using solvent extraction techniques.

With the setting up of National Dairy Development Board, there has been a substantial growth in the number of Cattle form. By sustained efforts of agrigultural and veterinary department to boost the production of milk, a large number of forms for breeding milk Cattle have been developed on scientific lines in the Country Cattle feed essentially is a well balaneed food for cattles.

COST ESTIMATION

Plant Capacity                                             50.00 MT./Day
Land & Building (Area 5000 sq.mt.)        Rs. 6.78 Cr
Plant & Machinery                                       Rs. 2.24 Cr         
W.C. for 1 Month                                         Rs. 5.10 Cr           
Total Capital Investment                             Rs.14.79 Cr.              
Rate of Return                                             42%   
Break Even Point                                        36%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES

B.I.S. SPECIFICATIONS

MARKET SURVEY

PRESENT MANUFACTURE OF SOYABEAN OIL

RAW MATERIALS

ADVANTAGES OF EXPANDER-EXTRUDER-COOKER

RECOVERY OF OIL FROM SOYBEANS

MANUFACTURING PROCESS OF SOYA BEAN OIL

BY PRODUCTS OF REFINING

BY PRODUCTS RECOVERY

PROCESS FLOW DIAGRAM FOR SOYA BEAN OIL EXTRACTION & REFINING

MANUFACTURING PROCESS OF CATTLE FEED

PROCESS FLOW DIAGRAM FOR CATTLE FEED

PLANT LAYOUT

FILTER PRESS

MANUFACTURERS/SUPPLIERS OF RAW MATERIALS                                         

PRINCIPLES OF PLANT LAYOUT         

PLANT LOCATION FACTORS                    

EXPLANATION OF TERMS USED IN THE PROJECT REPORT         

PROJECT IMPLEMENTATION SCHEDULES                    

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)