Industry Overview
Soya protein is a protein ingredient isolated from soybean and produced from dehulled and defatted soybean meal. It is derived from soybean meal after oil extraction, with the protein primarily concentrated in protein bodies that are estimated to contain approximately 50–60% of the total soybean protein present in soya flour or flakes. Because of its high protein content and functional properties, soya protein is widely used in food processing and specialized nutritional applications.
Traditionally, the primary economic value of soybean was associated with its oil, while the residual oil cake after extraction was mainly utilized as livestock feed and organic manure. However, scientific research conducted over the past several decades in India and other countries has demonstrated that properly processed oilseed meal can serve as an important protein supplement for human nutrition.
Studies have further indicated that proteins isolated from oilseed meals have significant potential for use in specialized food formulations, particularly those intended for infants and children. With appropriate processing techniques, soya protein offers a valuable source of plant-based nutrition and supports the development of a wide range of food products requiring high-quality protein ingredients.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 10 Ton/Day |
| Land & Building (4940 sq.mt.) | Rs. 6.17 Cr |
| Plant & Machinery | Rs. 4.48 Cr |
| Working Capital for 1 Month | Rs. 3.34 Cr |
| Total Capital Investment | Rs. 14.42 Cr |
| Rate of Return | 79% |
| Break Even Point | 32% |
Content Index
- INTRODUCTION
- USES AND APPLICATIONS
- PROPERTIES/CHARACTERISTICS
- COMPOSITION OF SOYA PROTEIN
- TECHNICAL INDEX OF SOYA PROTEIN
- RAW MATERIAL & PRODUCT YIELD
- MARKET OVERVIEW
- BIS SPECIFICATION
- PRESENT MANUFACTURERS OF SOYA PROTEIN
- BASIC PRINCIPLE - SOYA PROTEIN
- MANUFACTURING PROCESS STEPS/PROCESS FLOW
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- SEWAGE AND WASTE TREATMENT FACILITY
- PLANT & MACHINERY
- UTILITIES REQUIREMENT (ESTIMATED - MONTH)
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- PROJECT MANAGEMENT
- RAW MATERIALS SUPPLIER
- PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR
- GOVT. LICENSE DETAILS
- WASTE GENERATION & MANAGEMENT
- POTENTIAL RISKS
- ANTICIPATED ENVIRONMENTAL IMPACTS
- MITIGATION MEASURES (PROPOSED)
- HEALTH SAFETY & ENVIRONMENT
- SAFETY & OCCUPATIONAL MEASURE
- ENVIRONMENTAL/SAFETY LIABILITY
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- PRELIMINARY PLANT LAYOUT
- CONCLUSIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Soya protein is a protein ingredient extracted from soybeans after oil removal. It is produced from dehulled and defatted soybean meal through processing methods that isolate and concentrate the protein fraction. The resulting product offers high protein content and functional properties suitable for a variety of food applications, including specialized nutritional products and processed foods.
Soya protein is valued because it provides a concentrated source of plant-based protein. Research has shown that properly processed soybean meal can be used as a valuable protein supplement for human nutrition. Its functional characteristics also make it suitable for a wide range of food formulations where protein enrichment, texture improvement, and nutritional enhancement are important.
Soya protein is widely used in food manufacturing and nutritional products. It can be incorporated into processed foods, protein-enriched formulations, and specialized dietary products. The report also highlights its potential use in food preparations designed for infants and children when processed appropriately, demonstrating its versatility across different food sectors.
Soybeans are the primary raw material used for manufacturing soya protein. After the beans are dehulled and defatted through oil extraction, the remaining soybean meal undergoes further processing to isolate the protein. Careful processing is essential to obtain a high-quality protein ingredient suitable for food applications.
Key considerations include raw material availability, process design, plant layout, machinery selection, utility requirements, waste management, environmental compliance, and project management. A well-planned facility should also address engineering design, health and safety practices, and regulatory requirements to support efficient and sustainable operations.
Environmental and safety measures help ensure responsible plant operation and regulatory compliance. Proper wastewater treatment, waste management, occupational safety practices, and environmental mitigation reduce operational risks while supporting sustainable manufacturing. These considerations are essential for maintaining product quality, protecting workers, and minimizing environmental impacts.
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