Detailed Project Report (DPR) on steel furniture manufacturing plant

Detailed Project Report (DPR) on steel furniture manufacturing plant
Code #3608
Original
India
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Industry Overview

Laboratory furniture comprises furniture designed and manufactured for installation and use in laboratory environments. With the expansion of industrial, commercial, and household activities, demand for office equipment, automation, and durable steel furniture has increased considerably. Steel furniture offers advantages over conventional wooden furniture because of its durability, easy transportability, innovative designs, and, in many applications, foldability. Unlike wooden furniture, which can deteriorate over time due to material defects and normal wear and tear, steel furniture provides a durable alternative with applications across industrial, commercial, and household settings.

Laboratory furniture can be manufactured in different shapes and sizes according to user requirements and may include cabinets, casework, tables, work surfaces, and specialized furniture systems. Steel fabrication is a well-established industrial activity and does not generally require sophisticated manufacturing know-how. Surface preparation, phosphating, powder coating, fabrication, quality control, and performance testing are important aspects of manufacturing laboratory furniture. Despite the presence of several manufacturers, the report identifies a continuing gap between demand and supply, indicating potential for organized production of steel laboratory furniture.

Cost Estimation

Particulars Value
Plant Capacity 70 Nos/Day
Land & Building (2500 sq.mt) Lease
Plant & Machinery Rs. 2.39 Cr
Working Capital for 2 Months Rs. 6.17 Cr
Total Capital Investment Rs. 8.85 Cr
Rate of Return 84%
Break Even Point 34%

Content Index

  • INTRODUCTION
  • CLASSIFYING FURNITURE SYSTEMS:
  • LABORATORY FURNITURE SYSTEM
  • COMPONENTS OF LAB FURNITURE
  • B.I.S. SPECIFICATION
  • PROCESS FLOW CHART
  • MANUFACTURING PROCESS
  • RAW MATERIAL
  • MATERIAL CONSTRUCTION
  • FABRICATION
  • PHOSPHATING PROCESS
  • PROCESS
  • THE PROCESS CONSISTS OF THE FOLLOWING STAGES:
  • THE MAIN USES OF PHOSPHATING ARE:
  • FURTHER PLEASE SEE GIVEN BELOW:
  • POWDER COATING PROCESS
  • MAIN STEPS
  • TYPICAL STEPS IN A POWDER COATING PROCESS FOR METAL PARTS:
  • BASIC POWDER COATING PROCESS
  • FOUR BASIC PROCESSES:-
  • ELECTROSTATIC SPRAYING IS THE MOST COMMONLY USED WHICH IS DESCRIBED BELOW:
  • CURING
  • ADVANTAGES
  • DISADVANTAGES
  • FURTHER
  • QUALITY CONTROL
  • MATERIALS
  • PERFORMANCE REQUIREMENTS:
  • A. STEEL WORK CONSTRUCTION PERFORMANCE:
  • D. STEEL PAINT SYSTEM FINISH AND PERFORMANCE
  • TESTING PERFORMANCE
  • (1) TESTING OF BASE CABINET
  • (B) CABINET CONCENTRATED LOAD TEST
  • (C) CABINET TORSION TEST
  • (D) CABINET SURFACE FINISH TESTS
  • (E) HOT WATER TEST
  • (F) FINISH IMPACT TEST
  • (G) PAINT ADHESION ON STEEL
  • (H) PAINT HARDNESS ON STEEL
  • (2) TESTING OF WALL MOUNTED CABINET
  • (A) LOAD TEST
  • (3) TESTING OF TABLE
  • (A) TABLE STATIC LOAD TEST
  • (B) TABLE RACKING TEST
  • (4) TESTING OF DOORS
  • (A) DOOR HINGE TEST
  • (B) DOOR IMPACT TEST
  • (C) DOOR CYCLE TEST
  • (5) TESTING FOR DRAWERS
  • (A) DRAWER STATIC TEST
  • (B) DRAWER IMPACT TEST
  • (C) DRAWER INTERNAL ROLLING IMPACT
  • (D) DRAWER CYCLE TEST
  • (7) TESTING OF SHELVING
  • (A) SHELF LOAD TEST
  • PACKING AND MARKING
  • MARKET POSITION (OVERVIEW)
  • MARKET SIZE AND FORECAST
  • GLOBAL FURNITURE MARKET
  • INDIAN FURNITURE INDUSTRY
  • FURNITURE INDUSTRY COMPOSITION
  • HOME FURNITURE
  • OFFICE FURNITURE
  • CONTRACT SEGMENT
  • POTENTIAL OF FURNITURE MARKET IN INDIA
  • CORRELATION MATRIX FOR INDIA FURNITURE MARKET
  • FROM THE CORRELATION TABLE, WE CAN CONCLUDE THAT:
  • THE POTENTIAL OF FURNITURE MARKET IN INDIA
  • ORGANIZED AND UNORGANIZED FURNITURE MARKET
  • INDIA FURNITURE MARKET FUTURE POTENTIAL, FY’2016 - FY’2020
  • LABORATORY FURNITURE
  • MANUFACTURERS/SUPPLIERS OF STEEL LAB FURNITURE
  • SUPPLIERS OF RAW MATERIALS
  • M.S. PIPE
  • CR SHEETS
  • CRCA COILS
  • MIG ELECTRODE WIRE
  • PACKING MATERIALS
  • PICKLING CHEMICALS
  • SUPPLIERS OF POWDER COATING PAINT
  • PHOSPHATING CHEMICALS
  • COATING POWDER
  • SUPPLIERS OF PLANT AND EQUIPMENTS
  • CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
  • CNC PRESS
  • PUNCHING PRESS
  • POWER PRESS
  • SHEARING MACHINE
  • DRILLING MACHINE
  • GRINDING MACHINE
  • SUPPLIERS OF PRECISION MEASURING TOOLS
  • EOT CRANE
  • POWER TRANSFORMERS
  • ELECTRICAL PANEL
  • AIR POLLUTION CONTROL EQUIPMENTS
  • AIR CONDITIONING EQUIPMENTS
  • AIR COMPRESSORS
  • PLATFORM WEIGHING MACHINE
  • MATERIAL HANDLING EQUIPMENTS
  • FIRE FIGHTING EQUIPMENTS
  • SUPPLIERS OF SHOT BLASTING MACHINE
  • JIGS AND FIXTURE
  • SUBMERSIBLE WATER PUMP
  • HARD CHROME PLATING PLANT
  • POWDER COATING MACHINE
  • PLANT LAYOUT

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Laboratory furniture is furniture specifically designed and manufactured for installation and use in laboratory environments. It can include cabinets, casework, work tables, work surfaces, and other specialized furniture systems. Steel is widely suitable for such applications because it offers durability, transportability, and flexibility in design. Laboratory furniture may be configured in different shapes and sizes to meet the functional requirements of laboratories and users.

The main laboratory furniture systems include cantilever, C-frame, and free-standing systems. Furniture can also be classified into fixed floor-mounted and wall-supported, wall rail-supported, self-supporting frame, core-based, panel-based, table-based, free-standing workstation, and mobile workstation systems. The appropriate configuration depends on laboratory layout, available space, workflow, storage requirements, and the intended use of the work area.

Laboratory furniture can use steel components together with suitable work-surface materials and other construction materials. The report identifies materials such as M.S. pipe, CR sheets, CRCA coils, MIG electrode wire, and different table-top materials including solid wood, phenolic resin, solid cast epoxy, and acrylic solid surface. Material selection depends on the required strength, chemical resistance, durability, surface characteristics, cleaning requirements, and intended laboratory application.

Phosphating is used as a surface-treatment step to prepare steel before subsequent finishing operations. The process described in the report includes surface preparation, phosphate treatment, rinsing, drying, and sealing. Proper surface treatment can support coating adhesion and improve the overall performance of the finished metal surface. It is therefore an important part of the finishing sequence where durable protective coatings are required on steel laboratory furniture.

Powder coating is a finishing process used to apply a protective and decorative coating to metal components. The report identifies electrostatic spraying as the most commonly used powder-coating method and includes curing as a key stage. The process can provide a durable surface finish when the metal is appropriately prepared and the coating is correctly applied and cured. Powder coating is commonly selected for fabricated steel furniture because finish quality and resistance to wear are important performance considerations.

Quality testing can cover structural strength, loading performance, surface finish, coating adhesion, coating hardness, impact resistance, and operational durability. The report includes tests for base and wall-mounted cabinets, tables, doors, drawers, and shelving. Examples include cabinet concentrated-load and torsion tests, table static-load and racking tests, door hinge and cycle tests, drawer static, impact and cycle tests, shelf load testing, and paint adhesion and hardness testing on steel.

Steel laboratory furniture can be a viable manufacturing activity where sufficient demand, appropriate fabrication capabilities, and effective quality control are established. The report describes steel fabrication as a well-established business that does not require sophisticated know-how and identifies applications across industrial, commercial, and household activities. Market potential depends on factors such as product quality, design capability, manufacturing efficiency, procurement of suitable materials and equipment, finishing standards, and the ability to meet the requirements of laboratory users.

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