STONE PAPER MANUFACTURING
[CODE NO.4000]
"Stone paper" is also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper. Stone paper is a product resembling paper. It is strong and durable; made from calcium carbonate with a binder of high density polyethylene (HDPE).
Stone paper is a term that describes a number of formulas for papermaking which basically contain calcium carbonate which can come from waste rock, marble and tiles, not from plant fibers. The main content of rock paper is calcium carbonate which comes from stone (rock); so that stone paper is sometimes also called rock paper. Stone paper is made from stone which is crushed into powder form, mixed with a non-toxic and recyclable binder, i.e. HDPE.
Stone paper containing 80% limestone and 20% recycled polyethylene have been produced by a printing industry in Germany. The mixture of raw materials used are claimed environmentally friendly and can be used for several printed products such as posters, leaflets, up to bag products, and used by farmers for labels and coatings of pot. This paper can be used as a substitute for polypropylene because it is more water resistant, ultra violet (UV) resistant, with high tear strength, even higher than ordinary paper. In addition, stone paper can be even written when it is in wet condition.
Rock paper is claimed to be very environmentally friendly paper. It is different from conventional paper because it does not use wood pulp as its raw material. The technology for making stone paper is also claimed not to pollute air and water; no chlorine or acid compounds used, and the resulting stone paper is really non-toxic and even food safe. It is also believed that the stone paper production process improves air, soil and water quality, and reduces energy consumption.
COST ESTIMATION
Plant Capacity 7.00 MT/Day
Land & Building (3000 sq.mt.) Rs. 3.95 Cr
Plant & Machinery Rs. 14.17 Cr
Working Capital for 2 Month Rs. 1.29 Cr
Total Capital Investment Rs. 19.76 Cr
Rate of Return 19%
Break Even Point 62%
INTRODUCTION
TYPES OF STONE PAPER
STONE PAPER TYPES:
CALCIUM CARBONATE - CACO3
HIGH-DENSITY POLYETHYLENE HDPE
MATERIALS:
PROCESS:
STONE PAPER BY THE NUMBERS:
*FIGURES PROVIDED BY ENVIRONMENTAL DEFENSE:
WWW.ENVIRONMENTALDEFENSECENTER.ORG
PHOTO-DEGRADABLE:
PROPERTIES OF STONE PAPER
CHARACTERISTICS OF STONE PAPER
PRODUCTS MADE FROM STONE PAPER
CLASS OF STONE PAPER
TABLE. SEVERAL PRODUCT VARIANTS OF S-CLASS AND R-CLASS
USES AND APPLICATION OF STONE PAPER
CHALLENGES OF STONE PAPER MARKET
PROPERTIES OF STONE PAPER
TECHNICAL BENEFITS OF STONE PAPER
ORIGIN AND TECHNOLOGY
GLOBAL MARKET OVERVIEW OF STONE PAPER
MARKET POSITION OF STONE PAPER
U.S. STONE PAPER MARKET REVENUE, BY APPLICATION,
2013 - 2024 (USD MILLION)
MARKET FORECAST OF STONE PAPER
PRESENT MANUFACTURE OF STONE PAPER
PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER {GLOBAL}
ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)
THE ADVANTAGE AND THE FEATURE
THE APPLICATION FIELD.
THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER
MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS
CALCIUM CARBONATE
1. PRODUCT IDENTIFICATION
2. COMPOSITION/INFORMATION ON INGREDIENTS
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
POTENTIAL HEALTH EFFECTS
4. FIRST AID MEASURES
5. FIRE FIGHTING MEASURES
6. ACCIDENTAL RELEASE MEASURES
7. HANDLING AND STORAGE
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
AIRBORNE EXPOSURE LIMITS:
PERSONAL RESPIRATORS (NIOSH APPROVED):
SKIN PROTECTION:
9. PHYSICAL AND CHEMICAL PROPERTIES
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION
12. ECOLOGICAL INFORMATION
13. DISPOSAL CONSIDERATIONS
14. TRANSPORT INFORMATION
15. REGULATORY INFORMATION
OVERVIEW OF STONE PAPER MANUFACTURE
RAW MATERIALS 60
ECOFRIENDLY AND HIGH QUALITY PAPER MADE FROM STONE
FEATURES OF STONE PAPER PRODUCTION MACHINE
EXTRUSION
CASTING
CORONA SYSTEM, EDGE CUTTING, AND WINDER:
COATING:
STONE PAPER COMPONENT
STANDARD PRODUCTION LINE OF STONE PAPER
I. OUTLINE
II. EQUIPMENTS:
III. TECHNICAL DETAILS
1. 130/38 HIGH TORQUE SINGLE SCREW EXTRUDER
2. SCREEN CHANGER
PP PE STONE PAPER EXTRUSION LINE MAIN TECHNICAL PARAMETER
ENVIRONMENTAL COMPARISON OF STONE PAPER
WATER CONSUMPTION
PRODUCTION WASTE
LARGE TRASH BAGS!
GREENHOUSE GAS EMISSION
MANUFACTURING PROCESS OF STONE PAPER
ROLLING PROCESS
THE FEATURE OF ROLLING PROCESS:
CURTAIN COATING PROCESS:
TWO WAY STRETCH
DETAILS OF STONE PAPER FROCESSING
FIGURE 1. LAYER SCHEMATIC PICTURE OF STONE PAPER
FIGURE 2. FLOW CHART OF SINGLE-LAYERED STONE PAPER
MANUFACTURING PROCESS
PROCESS OF RECYCLABE STONE PAPER
THERE, THE FOLLOWING PROCESS STEPS ARE CARRIED OUT:
STONE MADE TO MANUFACTURE GREEN ENERGY PAPER
A STONE-MADE GREEN ENERGY PAPER, COMPRISING:
FORMULATION OF STONE PAPER
PROCESS FLOW DIAGRAM
SEQUENCES IN STONE PAPER MANUFACTURING
GRIND POWDER PROCESS
PELLETIZING PROCESS
BLOWN FILM PRODUCTION
COATING PROCESS
PAPER MAKING
CUTTING & FINISHING
STANDARDIZED STONE PAPER MANUFACTURING
STONE PAPER PRODUCTION AND MATERIAL COMPOSITION
TECHNICALITIES & SPECIFICATION OF STONE PAPER PROCESSING LINE
THE PELLETIZING FLOWING CHART
THE PAPER EXTRUSION FLOWING CHART
STONE PAPER PRODUCT SPECIFICATION
ENVIRONMENTAL ASPECT OF STONE PAPER
SUPPLIERS OF RAW MATERIALS (INDIAN)
SUPPLIERS OF CALCIUM CARBONATE (LIME STONE)
SUPPLIERS OF POLYETHYLENE RESIN
SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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