Industry Overview
Stone paper, also known as rock paper, mineral paper, rich mineral paper, or paper from waste marble, is a paper-like material manufactured primarily from calcium carbonate rather than plant fibers. Calcium carbonate can be sourced from limestone, waste rock, marble, and tiles and is combined with a polymer binder, commonly high-density polyethylene (HDPE), to form a durable synthetic paper.
Stone paper is designed to combine the writing and printing characteristics of conventional paper with selected properties associated with plastic materials. It is strong, tear-resistant, water-resistant, moisture-resistant, oil-resistant, and suitable for applications including stationery, books, magazines, posters, labels, packaging, bags, trays, containers, and industrial products. Its resistance to water also allows it to remain writable in wet conditions.
The technology was developed by Lung Meng Tech Co. of Taiwan during the late 1990s and has subsequently been commercialized under various trade names. The manufacturing process generally involves finely powdered calcium carbonate and polymeric materials processed through extrusion, pelletizing, film forming, coating, and finishing operations. Unlike conventional paper manufacturing, the process does not rely on wood pulp and is described as requiring little or no process water, reducing the need for conventional water-treatment infrastructure. Stone paper is therefore positioned as an alternative material for applications traditionally served by wood-pulp paper and certain plastic products.
Cost Estimation
| Particulars | Cost / Value |
|---|---|
| Plant Capacity | 8.5 Ton/Day |
| Land & Building (2000 sq.mt.) | Rs. 1.28 Cr |
| Plant & Machinery | Rs. 16.72 Cr |
| Working Capital for 2 Months | Rs. 1.54 Cr |
| Total Capital Investment | Rs. 20.02 Cr |
| Rate of Return | 21% |
| Break Even Point | 62% |
Content Index
- INTRODUCTION
- PROPERTIES OF STONE PAPER
- CLASS OF STONE PAPER
- TABLE. SEVERAL PRODUCT VARIANTS OF S-CLASS AND R-CLASS
- USES AND APPLICATION OF STONE PAPER
- CHALLENGES OF STONE PAPER MARKET
- CHARACTERISTICS OF STONE PAPER
- TECHNICAL BENEFITS OF STONE PAPER
- ORIGIN AND TECHNOLOGY
- MARKET POSITION OF STONE PAPER
- U.S. STONE PAPER MARKET REVENUE, BY APPLICATION, 2013 - 2024 (USD MILLION)
- MARKET FORECAST OF STONE PAPER
- PRESENT MANUFACTURE OF STONE PAPER
- PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER {GLOBAL}
- ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)
- THE ADVANTAGE AND THE FEATURE
- THE APPLICATION FIELD.
- THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER
- MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS
- CALCIUM CARBONATE
- 1. PRODUCT IDENTIFICATION
- 2. COMPOSITION/INFORMATION ON INGREDIENTS
- 3. HAZARDS IDENTIFICATION
- EMERGENCY OVERVIEW
- POTENTIAL HEALTH EFFECTS
- 4. FIRST AID MEASURES
- 5. FIRE FIGHTING MEASURES
- 6. ACCIDENTAL RELEASE MEASURES
- 7. HANDLING AND STORAGE
- 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
- PERSONAL RESPIRATORS (NIOSH APPROVED):
- SKIN PROTECTION:
- 9. PHYSICAL AND CHEMICAL PROPERTIES
- 10. STABILITY AND REACTIVITY
- 11. TOXICOLOGICAL INFORMATION
- 12. ECOLOGICAL INFORMATION
- 13. DISPOSAL CONSIDERATIONS
- 14. TRANSPORT INFORMATION
- 15. REGULATORY INFORMATION
- OVERVIEW OF STONE PAPER MANUFACTURE
- RAW MATERIALS
- ENVIRONMENTAL COMPARISON OF STONE PAPER
- WATER CONSUMPTION
- USE STONE PAPER!
- PRODUCTION WASTE
- USE STONE PAPER!
- LARGE TRASH BAGS!
- GREENHOUSE GAS EMISSION
- MANUFACTURING PROCESS OF STONE PAPER
- ROLLING PROCESS
- THE FEATURE OF ROLLING PROCESS:
- CURTAIN COATING PROCESS:
- TWO WAY STRETCH
- DETAILS OF STONE PAPER PROCESSING
- FIGURE 1. LAYER SCHEMATIC PICTURE OF STONE PAPER
- FIGURE 2. FLOW CHART OF SINGLE-LAYERED STONE PAPER MANUFACTURING PROCESS
- REPROCESS OF RECYCLABLE STONE PAPER
- THERE, THE FOLLOWING PROCESS STEPS ARE CARRIED OUT:
- STONE MADE TO MANUFACTURE GREEN ENERGY PAPER
- A STONE-MADE GREEN ENERGY PAPER, COMPRISING:
- COMPARING TO THE TRADITIONAL PAPERS, THE STONE PAPER INCLUDES THE ADVANTAGES OF:
- FORMULATION OF STONE PAPER
- PROCESS FLOW DIAGRAM
- SEQUENCES IN STONE PAPER MANUFACTURING
- GRIND POWDER PROCESS
- PELLETIZING PROCESS
- BLOWN FILM PRODUCTION
- COATING PROCESS
- PAPER MAKING
- CUTTING & FINISHING
- STANDARDIZED STONE PAPER MANUFACTURING
- STONE PAPER PRODUCTION AND MATERIAL COMPOSITION
- TECHNICALITIES AND SPECIFICATION OF STONE PAPER PROCESSING LINE
- THE PELLETIZING FLOWING CHART
- THE PAPER EXTRUSION FLOWING CHART
- STONE PAPER PRODUCT SPECIFICATION
- MACHINE SPECIFICATION
- I. OUTLINE
- II. EQUIPMENT LIST
- ENVIRONMENTAL ASPECT OF STONE PAPER
- SUPPLIERS OF RAW MATERIALS (INDIAN)
- SUPPLIERS OF CALCIUM CARBONATE (LIME STONE)
- SUPPLIERS OF POLYETHYLENE RESIN
- SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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