Detailed Project Report (DPR) on sulphur 80% wdg powder and sulphur 90% wdg powder

Detailed Project Report (DPR) on sulphur 80% wdg powder and sulphur 90% wdg powder
Code #3643
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India
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Industry Overview

Sulphur WDG (Water Dispersible Granules) has wide applications in the agriculture industry and supports several important functions in crop production. Sulphur contributes to maintaining appropriate soil pH and supports the uptake of other nutrients. It is also involved in photosynthesis and the synthesis of proteins, enzymes, and vitamins, while helping regulate metabolic and growth processes within plant cells. In legumes, sulphur promotes nodulation and thereby supports nitrogen fixation.

The Indian crop protection market includes insecticides, fungicides, herbicides, bio-pesticides, and other products such as plant growth regulators, nematocides, rodenticides, and fumigants. Insecticide consumption in cotton declined from 63% to 50% of total volume following the introduction of BT cotton. Fungicides increased their market share from 16% in 2004 to 20% in 2009, supported by growth in horticulture and government support. Herbicides represent a rapidly growing agrochemical segment, while bio-pesticides are gaining attention due to increasing awareness of non-toxic and environment-friendly crop protection solutions.

Cost Estimation

Particulars Value
Plant Capacity 1.5 MT/Day
Land & Building 800 sq.mt.) Rs. 1.02 Cr
Plant & Machinery Rs. 80 Lac
Working Capital for 2 Months Rs. 34 Lac
Total Capital Investment Rs. 2.22 Cr
Rate of Return 26%
Break Even Point 62%

Content Index

  • INTRODUCTION
  • SPECIFICATION OF SULPHUR 80% WDG
  • PROPERTIES AND APPLICATION OF SULPHUR 80% WDG POWDER
  • METHOD OF APPLICATION:
  • OTHERS:
  • KEY FUNCTION AND BENEFITS OF SULPHUR 90% WDG
  • KEY FUNCTIONS:
  • QUANTITATIVE & QUALITATIVE IMPROVEMENT:
  • BENEFITS TO VARIOUS PRODUCTS,
  • 1) PADDY
  • 2) GROUNDNUT
  • 3) CHILLY
  • 4) SUGARCANE
  • 5) GRAPES
  • 6) BANANA
  • 7) WHEAT
  • 8) BT COTTON
  • 9) SOYABEAN
  • 10) POTATO
  • 11) ONION
  • DIRECTION OF USE:
  • PRECAUTION:
  • PHYTOTOXICITY:
  • FIRST AID:
  • MARKET SURVEY
  • FIGURE: INDIAN CROP PROTECTION MARKET (USD BILLION)
  • THE AGROCHEMICALS CAN BE BROADLY CLASSIFIED INTO FIVE TYPES:
  • FIGURE: INDIAN CROP PROTECTION MARKET SPLIT
  • OPPORTUNITIES AND KEY GROWTH DRIVERS FOR INDIAN CROP PROTECTION MARKET
  • GLOBAL MARKET POSITION OF AGRO CHEMICAL
  • PRESENT MANUFACTURERS OF SULPHUR 80% WDG & SULPHUR 90% WDG POWDER
  • FORMULATION OF SULPHUR 80% WDG POWDER
  • FORMULATION OF SULPHUR 90% WDG POWDER
  • FORMULATION OF SULPHUR WDG 90%
  • MANUFACTURING PROCESS OF SULPHUR 80% WDG AND 90% WDG
  • PROCESS DESCRIPTION OF SULPHUR 80% WDG 90% WDG
  • MATERIAL BALANCE BLOCK DIAGRAM
  • BASIS OF DESIGN
  • CAPACITY
  • FEED PROPERTIES
  • PRODUCT PROPERTIES
  • OPERATING CONDITION
  • WATER DISPERSIBLE GRANULES OR FERTILIZER COMPOSITION
  • SULPHUR 30%+ZINC SULPHATE 33% WG
  • SULPHUR 30%+ZINC SULPHATE 55%+MANGANESE SULPHATE 11% WG
  • SULPHUR 40%+ZINC SULPHATE 5% SC
  • SULPHUR 10%+ZINC SULPHATE 25% SC
  • SULPHUR 60%+ZINC OXIDE 20% WG
  • SULPHUR 30%+ZINC OXIDE 10% SC
  • PROCESS FLOW DIAGRAM
  • TESTING METHOD FOR WATER DISPERSIBLE POWDER
  • APPARATUS
  • PROCEDURE
  • SUSPENSIBILITY TEST AFTER ACCELERATED STORAGE/WITHOUT PRETREATMENT
  • REAGENT
  • PROCEDURE
  • ACIDITY OR ALKALINITY TEST
  • DETERMINATION OF ALKALINITY
  • WETTABILITY TEST
  • DETAILS OF WATER DISPERSIBLE GRANULES
  • DESCRIPTION
  • ACTIVE INGREDIENT
  • MATERIEL SAFETY DATA SHEET FOR SULPHUR 90% WDG
  • HEALTH HAZARDS IDENTIFICATION
  • FIRST AID MEASURES
  • FIRE FIGHTING MEASURES
  • ACCIDENTAL RELEASE MEASURES
  • HANDLING AND STORAGE
  • EXPOSURE CONTROLS/PERSONAL PROTECTION
  • PHYSICAL AND CHEMICAL PROPERTIES
  • STABILITY AND REACTIVITY
  • TOXICOLOGICAL INFORMATION
  • DISPOSAL CONSIDERATIONS
  • MATERIEL SAFETY DATA SHEET FOR SULPHUR 80% WDG
  • HAZARDS IDENTIFICATION
  • FIRST AID
  • FIRE FIGHTING MEASURES
  • ACCIDENTAL RELEASE MEASURES
  • HANDLING AND STORAGE
  • EXPOSURE CONTROLS/PERSONAL PROTECTION
  • PERSONAL PROTECTIVE EQUIPMENT:
  • STABILITY AND REACTIVITY
  • TOXICOLOGICAL INFORMATION
  • NOVEL WATER DISPERSIBLE GRANULAR COMPOSITION
  • 3: PREPARATION OF A WET MASS
  • STEP 4: PREPARATION OF SORPTIVE WATER DISPERSIBLE GRANULES OF IMIDACLOPRID
  • STEP 5: PREPARATION OF EMULSIFIABLE LAMBDA CYHALOTHRIN SOLUTION
  • STEP 6: PREPARATION OF IMIDACLOPRID 12%+LAMBDA CYHALOTHRIN 6% WG
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 6%+CHLORPYRIPHOS 15%
  • PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF THIAMETHOXAM 10%+CYPERMETHRIN 12%
  • PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 7.5%+PROPICONAZOLE 7.5%
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 1%+CHLORPYRIPHOS 15%
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF FIPRONIL 12%+LAMBDA CYHALOTHRIN 3%
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF DELTAMETHRIN 1%+CHLORPYRIPHOS 14%
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF TEBUCONAZOLE 12.5%+LAMBDA CYHALOTHRIN 2.5%
  • PROCESS FOR THE PREPARATION OF WATER DISPERSIBLE GRANULAR COMPOSITION OF AZOXYSTROBIN 12.5%+LAMBDA CYHALOTHRIN 2.5%
  • PROCESS FOR THE PREPARATION OF A WATER DISPERSIBLE GRANULAR COMPOSITION OF IMIDACLOPRID 45%+LAMBDA CYHALOTHRIN 0.1%
  • DISPERSING AGENT
  • FLOW DIAGRAM
  • MANUFACTURING METHODS OF WDG
  • MANUFACTURING METHODS
  • FROM DRY BASE:
  • FROM WET BASE
  • TESTING METHODS
  • PRODUCTION METHOD
  • QUANTITATIVE & QUALITATIVE IMPROVEMENT:
  • PROCESSING DETAILS OF SULPHUR 90% WDG
  • RECOMMENDATIONS:
  • SPECIFICATION FOR SULPHUR DISPERSIBLE POWDER
  • 1 DESCRIPTION
  • 2 ACTIVE INGREDIENT
  • 3 IMPURITIES
  • 4 PHYSICAL PROPERTIES
  • 5 STORAGE STABILITY
  • 6 CONTAINERS
  • 7 BIOLOGICAL PROPERTIES
  • PLANT LAYOUT
  • TURNKEY SUPPLIES FOR SULPHUR WDG
  • SUPPLIERS OF PLANT AND EQUIPMENTS
  • BELT CONVEYORS
  • FEED HOPPERS
  • VIBRO SIFTER
  • SCREW CONVEYORS
  • JET MILL
  • SLAT CONVEYOR
  • NITROGEN GAS GENERATORS
  • BOILERS
  • GENERATOR SET
  • STITCHING MACHINE
  • ADDRESSES OF RAW MATERIALS (GLOBAL)
  • ADDRESSES OF RAW MATERIALS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Sulphur WDG is a water dispersible granular formulation containing sulphur for agricultural use. The granules are designed to disperse in water for application to crops. Sulphur is an important plant nutrient involved in processes such as protein, enzyme, and vitamin synthesis, photosynthesis, and plant growth. Sulphur WDG formulations may also be used where sulphur-based crop protection or nutrient management is required, depending on the product specification, approved use, and application directions.

Sulphur WDG is used in agriculture for sulphur nutrition and in sulphur-based crop protection applications. Sulphur supports nutrient uptake and contributes to the synthesis of proteins, enzymes, and vitamins in plants. Depending on the formulation and approved label directions, sulphur products can be relevant to a range of crops. The report specifically discusses applications and benefits associated with paddy, groundnut, chilly, sugarcane, grapes, banana, wheat, BT cotton, soybean, potato, and onion.

Sulphur is important for several biochemical and physiological processes in plants. It contributes to the synthesis of proteins, enzymes, and vitamins and plays a role in photosynthesis and plant metabolic processes. Sulphur also supports appropriate soil conditions and nutrient uptake. In leguminous crops, it can promote nodulation, which is associated with biological nitrogen fixation. Adequate sulphur availability can therefore contribute to plant development and crop quality when managed according to crop requirements and appropriate agricultural practices.

The primary difference identified in the report is the sulphur concentration represented by the respective formulations. Sulphur 80% WDG and Sulphur 90% WDG are water dispersible granular products developed with different active-ingredient concentrations. Their specifications, formulation requirements, physical properties, application methods, and testing requirements may differ accordingly. The report includes separate sections covering formulation, processing, specifications, testing, safety information, and processing details for both Sulphur 80% WDG and Sulphur 90% WDG.

A Sulphur WDG manufacturing plant can require material handling, size reduction, screening, conveying, utility, and packing equipment. The report lists belt conveyors, feed hoppers, vibro sifters, screw conveyors, jet mills, slat conveyors, nitrogen gas generators, boilers, generator sets, and stitching machines among the equipment and supplies considered. The exact equipment configuration depends on the selected formulation, manufacturing method, process design, production requirements, quality standards, and plant layout.

Quality testing for water dispersible formulations can include tests that evaluate dispersion and physical performance. The report covers suspensibility testing, including testing after accelerated storage, acidity or alkalinity testing, determination of alkalinity, and wettability testing. It also includes sections addressing physical properties, storage stability, active ingredients, impurities, containers, and biological properties. The applicable test methods and acceptance requirements should be established according to the relevant product specification, applicable standards, and approved regulatory requirements.

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