SURGICAL COTTON (ROLL), ZIG ZAG COTTON AND COTTON BALLS (CAP: 1000 KG/DAY)
[EIRI/EDPR/4528] J.C.: 2745XL
INTRODUCTION
The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc.
Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene.
Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages.
These are mainly used in hospital/Dispensaries for tying the wounds after dressing.
Surgical Cotton is mainly used for cleaning and dressing the wounds by Doctor and Jauhrus's. It is also used by Tailors for putting pads in Woolen Suits etc. and making Novalties items by artists. Of course the Doctors consume the maximum quantity of Surgical Cotton produced in India. In present much advanced time the numbers of doctors are increasing drastically thereby increasing demand for surgical cotton at very fast rate. It also carried a good potential. Medium staple cottons, Bonde was to from cotton Mills or Linters from spinning Mills are used as raw materials for the manufacture of this product. To manufacture surgical cotton anyone of these three materials may be used separately or farely economical blend produce good quality surgical cotton.
COST ESTIMATION
Plant Capacity 1000 Kg./Day
Land & Building (6000 sq.mt.) Rs. 8.37 Cr
Plant & Machinery Rs. 2.50 Cr
Working Capital for 2 Months Rs. 1.30 Cr
Total Capital Investment Rs. 12.38 Cr
Rate of Return 14%
Break Even Point 68%
CONTENTS
INTRODUCTION
PROPERTIES OF SURGICAL COTTON
USES AND APPLICATIONS OF SURGICAL COTTON
B.I.S. SPECIFICATION
MARKET OVERVIEW OF SURGICAL COTTON
DYNAMICS
MARKET SEGMENTATION:
REGIONAL ANALYSIS:
SEQUENCES IN SURGICAL COTTON MANUFACTURE
PROCESSING DETAILS OF SURGICAL COTTON
1. MECHANICAL CLEANING OF RAW COTTON
STAINLESS STEEL KIER VESSEL
2. BOILING
3. BLEACHING
4. HYDROEXTRACTION
5. DRYING
6. CARDING
7. STERLIZATION
8. PACKING
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
TEST PROCEDURE FOR ADHESIVE BANDAGE PERFORMANCE
MECHANICAL PROPERTIES OF ADHESIVE BANDAGE
SAMPLES ACROSS FABRIC WIDTH
PEEL TEST
(A) PEEL TEST ATTACHMENT INITIAL STATE AND
(B) PEEL TEST FINAL STATE
MACHINE SETTING
MACHINE SETTING POINTS
PROCESS FLOW DIAGRAM OF ADHESIVE BANDAGE
MANUFACTURING PROCESS OF COTTON BALLS
COTTON BALL MAKING MACHINE
TESTING REQUIRED FOR SURGICAL COTTON
ABSORBENT COTTON WOOL I.P STANDARD:
DESCRIPTION:
1) IDENTIFICATION:
2) ACIDITY/ALAKALINITY:
3) SURFACE ACTIVE AGENTS:
4) NEPS:
5) TEST OF ABSORBENCY:
I) TEST FOR SINKING TIME
6) TEST FOR WATER HOLDING CAPACITY:
7) FLUOESCENCE:
8) COLOURING MATTER:
COVERING RAW MATERIAL STANDARDS INDIAN/INTERNATIONAL STANDARDS
INDIAN STANDARDS
DETAILS OF EQUIPMENTS FOR SURGICAL COTTON
PRE COTTON CLEANING MACHINES LIST
INDIVIUAL MACHINE SPECIFICATION:
ROUND BALE PLUCKER
CONDENSOR
SIX BEATER
VENTILATOR
BLEACHING COTTON MACHINES LIST
INDIVIUAL MACHINE SPECIFICATION:
FIBRE PRESSING MACHINE
KIER
HYDRO EXTRACTOR
WET OPENER
FIBRE DRYER MACHINE
EFFLUENT WATER TREATMENT LIST
SURGICAL COTTON ROLL MACHINES LIST
MATERIAL FEEDING MACHINE
CARDING WITH CHUTE
ROLLING MACHINE
CUTTING MACHINE
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COTTON OPENING MACHINE
SUPPLIERS OF BOILING AND BLEACHING TANK
SUPPLIERS OF CARDING MACHINES
SUPPLIERS OF SIZING MACHINE
SUPPLIERS OF BOILERS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF WEIGHING SCALES/MACHINES
SUPPLIERS OF HYDRO EXTRACTOR
SUPPLIERS OF ELEVATORS, ESCALATORS, ROPEWAYS & RELATED PRODUCTS
SUPPLIERS OF PACKAGING MACHINERY
SUPPLIERS OF DIESEL GENERATOR
PRESENT MANUFACTURES OF SURGICAL COTTON
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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