Industry Overview
Soap is an indispensable product in daily life, making soap manufacturing an important and continuing industrial activity. Soap can broadly be classified into household soap, industrial soap, and special soap. Household soap, particularly toilet soap, accounts for a major share of consumption. While the use of laundry soap has declined with the widespread adoption of synthetic detergents, toilet soap continues to have stable demand and is expected to remain important.
Toilet soap manufacturing generally involves saponification followed by moulding and finishing. Various saponification methods are available, with the hot process regarded in the report as advantageous because it can produce superior-quality soap while generating glycerine as a by-product. Oils and fats constitute the principal raw materials, with tallow and coconut oil identified in the report as commonly used materials. The report also covers herbal soaps, their ingredients and formulations, different soap-making processes, raw materials, plant layout, licensing and registration, market considerations, machinery and material suppliers, and project implementation requirements.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2 Ton/Day |
| Land & Building (1000 sq.mt.) | Rs. 1.54 Cr |
| Plant & Machinery | Rs. 70 Lacs |
| Working Capital for 1 Month | Rs. 81 Lacs |
| Total Capital Investment | Rs. 3.11 Cr |
| Rate of Return | 34% |
| Break Even Point | 53% |
Content Index
- INTRODUCTION
- B.I.S. SPECIFICATION
- 1 SCOPE
- 2 REFERENCES
- 3 TERMINOLOGY
- 4 GRADES
- 5 REQUIRMENTS
- 6 PACKINGANDMARKING
- 7 SAMPLING
- MARKET OVERVIEW OF SOAP
- PERFORMANCE FOR 2017-18
- MARKET SHARE OF COMPANIES
- THE PERSONAL WASH CAN BE SEGREGATED INTO:
- MARKET OPPORTUNITY OF HERBAL SOAP
- ADVANTAGES OF HERBAL SOAP
- HERBAL SOAP AND ITS INGREDIENTS
- HERBAL SOAP
- INGREDIENTS
- FORMULATION FOR TOILET SOAPS BY COLD PROCESS
- WHITE TOILET SOAP
- PROCESS
- ROSE SOAP
- FANOY SOAP
- ORIENTAL SOAP
- HIMALAYAN BOUQUET SOAP
- PERFUMES MIXTURE
- RAW MATERIALS FOR SOAP
- FATS AND OILS
- THESE ARE CLASSIFIED AS UNDER:
- A). TALLOW:
- B). LINSEED OIL:
- C). COCONUT OIL:
- D). NON-EDIBLE OILS:
- I). MAIZE OIL:
- II). CASTOR OIL:
- III). RICE BRAN OIL:
- 2. ALAKLIES:
- A). CAUSTIC SODA:
- CAUTION:
- B). CAUSTIC POTASH:
- C). SODIUM CARBONATE:
- PROCESS DESCRIPTIONS
- A. SAPONIFICATION
- B. SALTING OUT
- DRIVING
- 2. FINISHING SECTION
- A. MIXING
- B. PLODDING
- C. STAMPING
- PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
- MANUFACTURE OF SOAP (TOILET) BY REMELTING PROCESS
- FORMULATION OF HERBAL SOAP
- FORMULATION OF TOILET SOAP USING SOAP NOODLES
- LIFE BUOY TYPE SOAP
- TRANSPARENT SOAP
- FORMULATIONS OF HERBAL SOAPS PERFUMES
- FORMULATION I
- FORMULATION NO. 2
- OTHER HERBAL SODA FORMULATION
- PROCESS OF SOAPMAKING
- RAW MATERIALS
- PROCESS
- PERFUMES FOR HERBAL SOAPS
- SOAP PERFUMERY. –
- HONEY SOAP
- ORANGE SOAP
- LEMON SOAP
- ROSE SOAP
- ELDER-FLOWER SOAP.
- TRANSPARENT GLYCERINE SOAP.
- DIFFERENT METHOD OF SOAP MAKING
- THERE ARE FOUR BASIC METHODS FOR MAKING SOAP AT HOME:
- MELT AND POUR SOAP MAKING
- TO GET STARTED WITH MELT AND POUR SOAP MAKING, YOU NEED:
- PROS:
- CONS:
- COLD PROCESS SOAP
- TO GET STARTED MAKING COLD PROCESS SOAP, YOU’LL NEED:
- PROS:
- CONS
- PROCESSING DETAILS OF SOAP MANUFACTURE
- THE KETTLE PROCESS
- BOILING
- SALTING
- STRONG CHANGE
- PITCHING
- THE CONTINUOUS PROCESS
- SPLITTING
- MIXING
- COOLING AND FINISHING
- MILLING
- LICENSE & REGISTRATION FOR SOAP MANUFACTURING
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERIES
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF LABORATORY EQUIPMENTS
- SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF SOAP NOODLES
- SUPPLIERS OF PERFUMES
- SUPPLIERS OF SODIUM HYDROXIDE
- DISTRIBUTOR MARGIN IN TOILET & HERBAL SOAP
- LOCATION FOR TOILET AND HERBAL SOAP MANUFACTURING
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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