Industry Overview
Soap is an essential product used in daily life, making soap manufacturing an important and established industry. Soap can broadly be classified according to use into household soap, industrial soap, and special soap. Household soap, including toilet and laundry soap, represents the major share of consumption. Industrial soap is used in applications such as the textile industry, while special soaps are used for purposes such as medical applications and shampooing.
The production of laundry soap has declined with the widespread adoption of synthetic detergents. However, toilet soap continues to maintain stable demand and remains an important segment of the soap industry. Soap manufacturing generally involves saponification followed by moulding and finishing operations. Among the various saponification methods, the hot process is recognized in the report for producing good-quality soap and glycerine as a by-product.
Various oils and fats can be used as raw materials for soap production. The report identifies tallow and coconut oil as commonly used materials and describes their use in specific proportions. The project also covers herbal and toilet soaps, formulations, raw materials, manufacturing processes, plant layout, licensing, machinery, suppliers, and project economics.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2 Ton/Day |
| Land & Building (1000 sq.mt) | Rented |
| Plant & Machinery | Rs. 46 Lacs |
| Working Capital for 1 Month | Rs. 48 Lacs |
| Total Capital Investment | Rs. 1 Cr |
| Rate of Return | 34% |
| Break Even Point | 72% |
Content Index
- INTRODUCTION
- B.I.S. SPECIFICATION
- 1 SCOPE
- 2 REFERENCES
- 3 TERMINOLOGY
- 4 GRADES
- 5 REQUIRMENTS
- 6 PACKINGANDMARKING
- 7 SAMPLING
- MARKET OVERVIEW OF SOAP
- PERFORMANCE FOR 2017-18
- MARKET SHARE OF COMPANIES
- THE PERSONAL WASH CAN BE SEGREGATED INTO:
- MARKET OPPORTUNITY OF HERBAL SOAP
- ADVANTAGES OF HERBAL SOAP
- HERBAL SOAP AND ITS INGREDIENTS
- HERBAL SOAP
- INGREDIENTS
- MANUFACTURING PROCESS OF TOILET SOAP (SAPONIFICATION PROCESS)
- BASIS STEPS IN SOAP MANUFACTURE
- FORMULATION FOR TOILET SOAPS BY COLD PROCESS
- WHITE TOILET SOAP
- PROCESS
- ROSE SOAP
- FANOY SOAP
- ORIENTAL SOAP
- HIMALAYAN BOUQUET SOAP
- PERFUMES MIXTURE
- RAW MATERIALS FOR SOAP
- FATS AND OILS
- THESE ARE CLASSIFIED AS UNDER:
- A). TALLOW:
- B). LINSEED OIL:
- C). COCONUT OIL:
- D). NON-EDIBLE OILS:
- I). MAIZE OIL:
- II). CASTOR OIL:
- III). RICE BRAN OIL:
- 2. ALAKLIES:
- A). CAUSTIC SODA:
- CAUTION:
- B). CAUSTIC POTASH:
- C). SODIUM CARBONATE:
- PROCESS DESCRIPTIONS
- A. SAPONIFICATION
- B. SALTING OUT
- DRIVING
- 2. FINISHING SECTION
- A. MIXING
- B. PLODDING
- C. STAMPING
- PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
- MANUFACTURE OF SOAP (TOILET) BY REMELTING PROCESS
- FORMULATION OF HERBAL SOAP
- FORMULATION OF TOILET SOAP USING SOAP NOODLES
- LIFE BUOY TYPE SOAP
- TRANSPARENT SOAP
- FORMULATIONS OF HERBAL SOAPS PERFUMES
- FORMULATION I
- FORMULATION NO. 2
- OTHER HERBAL SODA FORMULATION
- PROCESS OF SOAPMAKING
- RAW MATERIALS
- PROCESS
- PERFUMES FOR HERBAL SOAPS
- SOAP PERFUMERY. –
- HONEY SOAP
- ORANGE SOAP
- LEMON SOAP
- ROSE SOAP
- ELDER-FLOWER SOAP.
- TRANSPARENT GLYCERINE SOAP.
- DIFFERENT METHOD OF SOAP MAKING
- THERE ARE FOUR BASIC METHODS FOR MAKING SOAP AT HOME:
- MELT AND POUR SOAP MAKING
- TO GET STARTED WITH MELT AND POUR SOAP MAKING, YOU NEED:
- PROS:
- CONS:
- COLD PROCESS SOAP
- TO GET STARTED MAKING COLD PROCESS SOAP, YOU’LL NEED:
- PROS:
- CONS
- PROCESSING DETAILS OF SOAP MANUFACTURE
- THE KETTLE PROCESS
- BOILING
- SALTING
- STRONG CHANGE
- PITCHING
- THE CONTINUOUS PROCESS
- SPLITTING
- MIXING
- COOLING AND FINISHING
- MILLING
- LICENSE & REGISTRATION FOR SOAP MANUFACTURING
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERIES
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF LABORATORY EQUIPMENTS
- SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF SOAP NOODLES
- SUPPLIERS OF PERFUMES
- SUPPLIERS OF SODIUM HYDROXIDE
- DISTRIBUTOR MARGIN IN TOILET & HERBAL SOAP
- LOCATION FOR TOILET AND HERBAL SOAP MANUFACTURING
Appendix
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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