TRANSPARENT SOAP BASE (MELT & POUR) AND NOODLE SOAP
[CODE NO. 3405]
Soap is a daily product which have a lot of purposes. More diversity of personal needs and customer preferences, soap products are now very varied, such as opaque soap, liquid soap and transparent soap. Opaque soap is kind of regular soap which is solid and not transparent, liquid soap is soap formed in liquid, while the transparent soap is kind of soap which usually use for face and for showers that can produce a softer foam to the skin and lustrous appearance when compared with other soap. Transparent soap is relatively more expensive compared to other soaps which also usually consumed by the upper middle class.
Soaps which have good quality are affected by the raw material used. The main raw material for making soap is fat or oils obtained from plant and animal. Oil used in this research was coconut oil. Coconut oil is easily saponified. The most predominant fatty acid in coconut oil is lauric acid. Lauric acid is indispensable for making soap caused by saturated fatty acid contained on lauric acid which is capable of providing excellent foaming properties for soap products. Lauric acid as a raw material will produce soaps with high solubility and good foam characteristics.
Soap is composed of fatty acids, oils and waxes, which the compound containing unsaturated bonds which are easy to be oxidized and easy to generate bad aroma. To maintain the quality of the soap from the oxidation reaction need antioxidant agents to prevent it. Antioxidant is compounds that can inhibit or prevent oxidation on the substrate which is easily oxidized and has been widely used by the community. Based on the source of antioxidant grouped into two naturally derived antioxidant (natural antioxidant) and synthetic (synthetic antioxidant).
COST ESTIMATION
Plant Capacity : 4.00 Ton./day
land & Building : Rented
Plant & Machinery : Rs. 26.00 Lacs
Working Capital for 1 Month : Rs. 62,89 Lacs
Total Capital Investment : Rs. 92.89 Lacs
Rate of Return : 46%
Break Even Point : 52%
INTRODUCTION
SOAP MAY BROADLY BE CLASSIFIED BY USE AS FOLLOWS:-
TYPES OF SOAPS
SOAP NOODLES
TOILET SOAP BARS
HOTEL SOAP BARS
MULTIPURPOSE SOAP BARS
DETAILS AND TYPES OF SOAP NOODLE
TYPES OF SOAP NOODLES
SOAP NOODLES SPECIFICATIONS (TDS):
SOAP NOODLES SPECIFICATIONS (TDS):
FORMULATION OF TRANSPARENT SOAP BASE
(MELT & POUR)
FORMULATION NO-2
FORMULATION OF TRANSPARENT SOAP
MANUFACTURING PROCESS OF TRANSPARENT
SOAP BASE (BASE (MELT & POUR)
THE PHYSICAL PROPERTIES OF THE TRANSPARENT SOAP BASE
ARE AS UNDER:
FORMULATION NOODLE SOAP (BATH)
MANUFACTURING PROCESSES OF TOILET SOAP
1. MANUFACTURING SECTION
A. SAPONIFICATION
B. SALTING OUT
C. COOLING
DRYING
2. FINISHING SECTION
A. MIXING
B. PLODDING
C. STAMPING
PROCESS
COLD SAPONIFICATION PROCESS
CONTINUOUS HYDROLYSER PROCESS:
HYDROLYSIS:
DISTILLATION:
NEUTRALIZATION:
METHOD OF DRYING USED IN COMMON PRACTICE IS:
CHIP DRYING:
ATMOSPHERIC FLASH DRYING:
VACUUM FLASH DRYING:
MIXING:
MILLING:
SLABBING:
CUTTING:
STAMPING:
MON SAVOIR PROCESS:
CLAYTON PROCESS:
SHARPLES PROCESS:
PODBIELNAIK PROCESS:
PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
(BATCH PROCESS)
B.I.S. SPECIFICATION
MARKET SURVEY
OVERVIEW AND COMPARISON OF TOILET SOAP IN INDIA
THE PERSONAL WASH CAN BE SEGREGATED INTO:
IMPORT DATA OF TRANSPARENT SOAP
EXPORT DATA OF TRANSPARENT SOAP
MANUFACTURERS/SUPPLIERS
OTHERS FORMULATION FOR TOILET SOAPS
BY COLD PROCESS
WHITE TOILET SOAP
PROCESS
LUX SOAP (OF WHITE COLOUR)
PROCESS FOR LUX SOAP (WHITE)
LUX TYPE SOAP (ANOTHER FORMULA)
PROCESS
SANDAL SOAP
PROCESS :
HAMAM TYPE TOILET SOAP
PROCESS :
NEEM SOAP
PROCESS
NEEM SOAP
PROCESS
NEEM SOAP
PROCESS:
MEDICATED SOAP
PROCESS:
MEDICATED SOAPS:-
STOCK SOAP
CARBOLIC SOAP:-
GLYCERINE SOAP
FORMULATION
PROCESS
PROCESS DETAILS OF TRANSPARENT SOAP
TRANSPARENT SOAP BARS
TRANSPARENT SOAP FROM GREEN TEA EXTRACT
A. RESEARCH DESIGN
B. GREEN TEA EXTRACTION
C. TRANSPARENT SOAP FROM COCONUT OIL BY ADDITION
OF GREEN TEA EXTRACT PROCESSING
D. OBSERVATIONS
E. ANALYSIS METHOD
F. SENSORY ENVALUATION TEST.
G. COLOR, AROMA, AND TRANSPARENCY
H. HARDNESS
I. FOAM STABILITY
J. CHEMICAL PROPERTIES
K. WATER CONTENT
L. FATTY ACIDS LEVELS
M. UNSANPOANIABLE MATTER
N. FREE ALKALI
O. PH
P. INSOLUBLE PARTS IN ALCOHOL
Q. IRRITATION TEST
R. ANTIOXIDANT ACTIVITY
S. ANTIMICROBIAL TEST
SOAP FORMULATION AND PROCESS
FATS AND OILS
BASE, WATER, AND SCENT
ADDITIONAL INGREDIENTS
SURFACTANT TESTS
EXPERIMENTAL PROCEDURE
CHEMICALS
GLYCERINE TRANSPARENT SOAP
(OTHER COMPOSITIONS ARE):
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
STAINLESS STEEL MIXER
THREE ROLL MILL MACHINE
PACKAGING MACHINE
LABORATORY EQUIPMENTS
STORAGE VESSEL (STORAGE TANKS)
ADDRESSES OF RAW MATERIAL SUPPLIERS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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